Study on the condition monitoring system for the sliding surface using machine learning

Machine equipment usually comprises many mechanical elements that can fail because of functional deterioration and friction. For tribo-elements like plane bearings, it is extremely important to diagnose the abnormal conditions and prevent such parts from breakdown caused by wear. However, diagnosing...

Full description

Bibliographic Details
Main Authors: Yuka HASHIMOTO, Tomomi HONDA, Yusuke MOCHIDA, Kazuhiko SUGIYAMA, Yumiko NAKAMURA, Chikako TAKATOH
Format: Article
Language:Japanese
Published: The Japan Society of Mechanical Engineers 2018-11-01
Series:Nihon Kikai Gakkai ronbunshu
Subjects:
Online Access:https://www.jstage.jst.go.jp/article/transjsme/84/868/84_18-00275/_pdf/-char/en
_version_ 1811220995709599744
author Yuka HASHIMOTO
Tomomi HONDA
Yusuke MOCHIDA
Kazuhiko SUGIYAMA
Yumiko NAKAMURA
Chikako TAKATOH
author_facet Yuka HASHIMOTO
Tomomi HONDA
Yusuke MOCHIDA
Kazuhiko SUGIYAMA
Yumiko NAKAMURA
Chikako TAKATOH
author_sort Yuka HASHIMOTO
collection DOAJ
description Machine equipment usually comprises many mechanical elements that can fail because of functional deterioration and friction. For tribo-elements like plane bearings, it is extremely important to diagnose the abnormal conditions and prevent such parts from breakdown caused by wear. However, diagnosing tribo-elements requires expensive diagnostic equipment and expertise. This study aims to propose a cost- and time- effective system that detect the signs of breakdown during equipment operation by using machine learning to identify abnormalities. We conducted wear tests in contaminated oil and used multiple sensors to collect data regarding the friction force, the electrical contact resistance, the acoustic emission (AE) signal, and vibration. An appropriate learning sample was selected using k-fold cross-validation. The electrical contact resistance was found to contribute relatively little to the detection of abnormalities, whereas the friction coefficient contributed greatly. Furthermore, the AE signal and the vibration detected local changes on the sliding surface. Consequently, we found that machine learning can judge whether monitoring data are normal or abnormal.
first_indexed 2024-04-12T07:51:23Z
format Article
id doaj.art-86387449c7ff4a5bbc9530e2f9d0de90
institution Directory Open Access Journal
issn 2187-9761
language Japanese
last_indexed 2024-04-12T07:51:23Z
publishDate 2018-11-01
publisher The Japan Society of Mechanical Engineers
record_format Article
series Nihon Kikai Gakkai ronbunshu
spelling doaj.art-86387449c7ff4a5bbc9530e2f9d0de902022-12-22T03:41:35ZjpnThe Japan Society of Mechanical EngineersNihon Kikai Gakkai ronbunshu2187-97612018-11-018486818-0027518-0027510.1299/transjsme.18-00275transjsmeStudy on the condition monitoring system for the sliding surface using machine learningYuka HASHIMOTO0Tomomi HONDA1Yusuke MOCHIDA2Kazuhiko SUGIYAMA3Yumiko NAKAMURA4Chikako TAKATOH5School of Engineering, University of FukuiSchool of Engineering, University of FukuiSchool of Engineering, University of FukuiTechnologies, R&D Division, Ebara CorporationTechnologies, R&D Division, Ebara CorporationTechnologies, R&D Division, Ebara CorporationMachine equipment usually comprises many mechanical elements that can fail because of functional deterioration and friction. For tribo-elements like plane bearings, it is extremely important to diagnose the abnormal conditions and prevent such parts from breakdown caused by wear. However, diagnosing tribo-elements requires expensive diagnostic equipment and expertise. This study aims to propose a cost- and time- effective system that detect the signs of breakdown during equipment operation by using machine learning to identify abnormalities. We conducted wear tests in contaminated oil and used multiple sensors to collect data regarding the friction force, the electrical contact resistance, the acoustic emission (AE) signal, and vibration. An appropriate learning sample was selected using k-fold cross-validation. The electrical contact resistance was found to contribute relatively little to the detection of abnormalities, whereas the friction coefficient contributed greatly. Furthermore, the AE signal and the vibration detected local changes on the sliding surface. Consequently, we found that machine learning can judge whether monitoring data are normal or abnormal.https://www.jstage.jst.go.jp/article/transjsme/84/868/84_18-00275/_pdf/-char/entribologymachine learningcondition monitoringmaintenancek-fold cross-validation
spellingShingle Yuka HASHIMOTO
Tomomi HONDA
Yusuke MOCHIDA
Kazuhiko SUGIYAMA
Yumiko NAKAMURA
Chikako TAKATOH
Study on the condition monitoring system for the sliding surface using machine learning
Nihon Kikai Gakkai ronbunshu
tribology
machine learning
condition monitoring
maintenance
k-fold cross-validation
title Study on the condition monitoring system for the sliding surface using machine learning
title_full Study on the condition monitoring system for the sliding surface using machine learning
title_fullStr Study on the condition monitoring system for the sliding surface using machine learning
title_full_unstemmed Study on the condition monitoring system for the sliding surface using machine learning
title_short Study on the condition monitoring system for the sliding surface using machine learning
title_sort study on the condition monitoring system for the sliding surface using machine learning
topic tribology
machine learning
condition monitoring
maintenance
k-fold cross-validation
url https://www.jstage.jst.go.jp/article/transjsme/84/868/84_18-00275/_pdf/-char/en
work_keys_str_mv AT yukahashimoto studyontheconditionmonitoringsystemfortheslidingsurfaceusingmachinelearning
AT tomomihonda studyontheconditionmonitoringsystemfortheslidingsurfaceusingmachinelearning
AT yusukemochida studyontheconditionmonitoringsystemfortheslidingsurfaceusingmachinelearning
AT kazuhikosugiyama studyontheconditionmonitoringsystemfortheslidingsurfaceusingmachinelearning
AT yumikonakamura studyontheconditionmonitoringsystemfortheslidingsurfaceusingmachinelearning
AT chikakotakatoh studyontheconditionmonitoringsystemfortheslidingsurfaceusingmachinelearning