Long-Acting Real-Time Microscopic Monitoring Inside the Proton Exchange Membrane Water Electrolyzer

The proton exchange membrane water electrolyzer (PEMWE) requires a high operating voltage for hydrogen production to accelerate the decomposition of hydrogen molecules so that the PEMWE ages or fails. According to the prior findings of this R&D team, temperature and voltage can influence the per...

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Main Authors: Chi-Yuan Lee, Chia-Hung Chen, Hsian-Chun Chuang, Hsiao-Te Hsieh, Yen-Chen Chiu
Format: Article
Language:English
Published: MDPI AG 2023-06-01
Series:Sensors
Subjects:
Online Access:https://www.mdpi.com/1424-8220/23/12/5595
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author Chi-Yuan Lee
Chia-Hung Chen
Hsian-Chun Chuang
Hsiao-Te Hsieh
Yen-Chen Chiu
author_facet Chi-Yuan Lee
Chia-Hung Chen
Hsian-Chun Chuang
Hsiao-Te Hsieh
Yen-Chen Chiu
author_sort Chi-Yuan Lee
collection DOAJ
description The proton exchange membrane water electrolyzer (PEMWE) requires a high operating voltage for hydrogen production to accelerate the decomposition of hydrogen molecules so that the PEMWE ages or fails. According to the prior findings of this R&D team, temperature and voltage can influence the performance or aging of PEMWE. As the PEMWE ages inside, the nonuniform flow distribution results in large temperature differences, current density drops, and runner plate corrosion. The mechanical stress and thermal stress resulting from pressure distribution nonuniformity will induce the local aging or failure of PEMWE. The authors of this study used gold etchant for etching, and acetone was used for the lift-off part. The wet etching method has the risk of over-etching, and the cost of the etching solution is also higher than that of acetone. Therefore, the authors of this experiment adopted a lift-off process. Using the flexible seven-in-one (voltage, current, temperature, humidity, flow, pressure, oxygen) microsensor developed by our team, after optimized design, fabrication, and reliability testing, it was embedded in PEMWE for 200 h. The results of our accelerated aging test prove that these physical factors affect the aging of PEMWE.
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spelling doaj.art-8698c3ad181d4d5cb4d689f5a1f80eb32023-11-18T12:33:20ZengMDPI AGSensors1424-82202023-06-012312559510.3390/s23125595Long-Acting Real-Time Microscopic Monitoring Inside the Proton Exchange Membrane Water ElectrolyzerChi-Yuan Lee0Chia-Hung Chen1Hsian-Chun Chuang2Hsiao-Te Hsieh3Yen-Chen Chiu4Department of Mechanical Engineering, Yuan Ze Fuel Cell Center, Yuan Ze University, Taoyuan 32003, TaiwanHomytech Global Co., Ltd., Taoyuan 33464, TaiwanDepartment of Mechanical Engineering, Yuan Ze Fuel Cell Center, Yuan Ze University, Taoyuan 32003, TaiwanDepartment of Mechanical Engineering, Yuan Ze Fuel Cell Center, Yuan Ze University, Taoyuan 32003, TaiwanDepartment of Mechanical Engineering, Yuan Ze Fuel Cell Center, Yuan Ze University, Taoyuan 32003, TaiwanThe proton exchange membrane water electrolyzer (PEMWE) requires a high operating voltage for hydrogen production to accelerate the decomposition of hydrogen molecules so that the PEMWE ages or fails. According to the prior findings of this R&D team, temperature and voltage can influence the performance or aging of PEMWE. As the PEMWE ages inside, the nonuniform flow distribution results in large temperature differences, current density drops, and runner plate corrosion. The mechanical stress and thermal stress resulting from pressure distribution nonuniformity will induce the local aging or failure of PEMWE. The authors of this study used gold etchant for etching, and acetone was used for the lift-off part. The wet etching method has the risk of over-etching, and the cost of the etching solution is also higher than that of acetone. Therefore, the authors of this experiment adopted a lift-off process. Using the flexible seven-in-one (voltage, current, temperature, humidity, flow, pressure, oxygen) microsensor developed by our team, after optimized design, fabrication, and reliability testing, it was embedded in PEMWE for 200 h. The results of our accelerated aging test prove that these physical factors affect the aging of PEMWE.https://www.mdpi.com/1424-8220/23/12/5595PEMWEMEMSflexible 7-in-1 microsensor200 h accelerated aging testtemperature differencecurrent drop
spellingShingle Chi-Yuan Lee
Chia-Hung Chen
Hsian-Chun Chuang
Hsiao-Te Hsieh
Yen-Chen Chiu
Long-Acting Real-Time Microscopic Monitoring Inside the Proton Exchange Membrane Water Electrolyzer
Sensors
PEMWE
MEMS
flexible 7-in-1 microsensor
200 h accelerated aging test
temperature difference
current drop
title Long-Acting Real-Time Microscopic Monitoring Inside the Proton Exchange Membrane Water Electrolyzer
title_full Long-Acting Real-Time Microscopic Monitoring Inside the Proton Exchange Membrane Water Electrolyzer
title_fullStr Long-Acting Real-Time Microscopic Monitoring Inside the Proton Exchange Membrane Water Electrolyzer
title_full_unstemmed Long-Acting Real-Time Microscopic Monitoring Inside the Proton Exchange Membrane Water Electrolyzer
title_short Long-Acting Real-Time Microscopic Monitoring Inside the Proton Exchange Membrane Water Electrolyzer
title_sort long acting real time microscopic monitoring inside the proton exchange membrane water electrolyzer
topic PEMWE
MEMS
flexible 7-in-1 microsensor
200 h accelerated aging test
temperature difference
current drop
url https://www.mdpi.com/1424-8220/23/12/5595
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AT chiahungchen longactingrealtimemicroscopicmonitoringinsidetheprotonexchangemembranewaterelectrolyzer
AT hsianchunchuang longactingrealtimemicroscopicmonitoringinsidetheprotonexchangemembranewaterelectrolyzer
AT hsiaotehsieh longactingrealtimemicroscopicmonitoringinsidetheprotonexchangemembranewaterelectrolyzer
AT yenchenchiu longactingrealtimemicroscopicmonitoringinsidetheprotonexchangemembranewaterelectrolyzer