Lignin Recovery from Black Liquor Using Integrated UF/NF Processes and Economic Analysis

Lignin is a polyphenolic biopolymer present in large amounts in black liquor (BL). This work investigated the recovery of lignin from BL (pre-filtered by ultrafiltration (UF)) by nanofiltration (NF). For the NF tests, laboratory-made mixed matrix membrane (MMM) prepared with 0.1% activated carbon (A...

Full description

Bibliographic Details
Main Authors: Manorma Sharma, Patrícia Alves, Licínio M. Gando-Ferreira
Format: Article
Language:English
Published: MDPI AG 2023-02-01
Series:Membranes
Subjects:
Online Access:https://www.mdpi.com/2077-0375/13/2/237
_version_ 1797619382890790912
author Manorma Sharma
Patrícia Alves
Licínio M. Gando-Ferreira
author_facet Manorma Sharma
Patrícia Alves
Licínio M. Gando-Ferreira
author_sort Manorma Sharma
collection DOAJ
description Lignin is a polyphenolic biopolymer present in large amounts in black liquor (BL). This work investigated the recovery of lignin from BL (pre-filtered by ultrafiltration (UF)) by nanofiltration (NF). For the NF tests, laboratory-made mixed matrix membrane (MMM) prepared with 0.1% activated carbon (AC) nanoparticles were used in crossflow filtration mode. The effect of pressure (6–15 bar) and volume reduction (VR) (~65%) were analyzed, and the filtration performance was evaluated in terms of permeate flux, lignin rejection rate, and flux reduction. The lignin rejection rate varied in the range of 67–80% with the pressure, however, the highest increases in flux and rejection were observed at 12 bar, which was found to be the optimum pressure. At a VR of ~65%, the permeate flux decreased by ~55% and the lignin rejection rate increased from 78% to 86%. In addition, an economic evaluation was performed for the preparation of UF and NF MMM. The minimum-to-maximum price range was estimated considering the costs of the laboratory and commercial grade regents. It showed a difference of ~10-fold and ~14-fold for UF and NF membranes, respectively. The results of the laboratory-scale study were used to evaluate the economic feasibility of the process for recovering lignin- and hemicellulose-rich retentate streams.
first_indexed 2024-03-11T08:26:22Z
format Article
id doaj.art-86be166fc0da4be48cc85781b4e91d77
institution Directory Open Access Journal
issn 2077-0375
language English
last_indexed 2024-03-11T08:26:22Z
publishDate 2023-02-01
publisher MDPI AG
record_format Article
series Membranes
spelling doaj.art-86be166fc0da4be48cc85781b4e91d772023-11-16T22:03:12ZengMDPI AGMembranes2077-03752023-02-0113223710.3390/membranes13020237Lignin Recovery from Black Liquor Using Integrated UF/NF Processes and Economic AnalysisManorma Sharma0Patrícia Alves1Licínio M. Gando-Ferreira2University of Coimbra, CIEPQPF, Department of Chemical Engineering, Faculty of Sciences and Technology, Polo II, Rua Sílvio Lima, 3030-790 Coimbra, PortugalUniversity of Coimbra, CIEPQPF, Department of Chemical Engineering, Faculty of Sciences and Technology, Polo II, Rua Sílvio Lima, 3030-790 Coimbra, PortugalUniversity of Coimbra, CIEPQPF, Department of Chemical Engineering, Faculty of Sciences and Technology, Polo II, Rua Sílvio Lima, 3030-790 Coimbra, PortugalLignin is a polyphenolic biopolymer present in large amounts in black liquor (BL). This work investigated the recovery of lignin from BL (pre-filtered by ultrafiltration (UF)) by nanofiltration (NF). For the NF tests, laboratory-made mixed matrix membrane (MMM) prepared with 0.1% activated carbon (AC) nanoparticles were used in crossflow filtration mode. The effect of pressure (6–15 bar) and volume reduction (VR) (~65%) were analyzed, and the filtration performance was evaluated in terms of permeate flux, lignin rejection rate, and flux reduction. The lignin rejection rate varied in the range of 67–80% with the pressure, however, the highest increases in flux and rejection were observed at 12 bar, which was found to be the optimum pressure. At a VR of ~65%, the permeate flux decreased by ~55% and the lignin rejection rate increased from 78% to 86%. In addition, an economic evaluation was performed for the preparation of UF and NF MMM. The minimum-to-maximum price range was estimated considering the costs of the laboratory and commercial grade regents. It showed a difference of ~10-fold and ~14-fold for UF and NF membranes, respectively. The results of the laboratory-scale study were used to evaluate the economic feasibility of the process for recovering lignin- and hemicellulose-rich retentate streams.https://www.mdpi.com/2077-0375/13/2/237crossflow filtrationfoulingintegrated UF/NF processligninmixed matrix membraneseconomic analysis
spellingShingle Manorma Sharma
Patrícia Alves
Licínio M. Gando-Ferreira
Lignin Recovery from Black Liquor Using Integrated UF/NF Processes and Economic Analysis
Membranes
crossflow filtration
fouling
integrated UF/NF process
lignin
mixed matrix membranes
economic analysis
title Lignin Recovery from Black Liquor Using Integrated UF/NF Processes and Economic Analysis
title_full Lignin Recovery from Black Liquor Using Integrated UF/NF Processes and Economic Analysis
title_fullStr Lignin Recovery from Black Liquor Using Integrated UF/NF Processes and Economic Analysis
title_full_unstemmed Lignin Recovery from Black Liquor Using Integrated UF/NF Processes and Economic Analysis
title_short Lignin Recovery from Black Liquor Using Integrated UF/NF Processes and Economic Analysis
title_sort lignin recovery from black liquor using integrated uf nf processes and economic analysis
topic crossflow filtration
fouling
integrated UF/NF process
lignin
mixed matrix membranes
economic analysis
url https://www.mdpi.com/2077-0375/13/2/237
work_keys_str_mv AT manormasharma ligninrecoveryfromblackliquorusingintegratedufnfprocessesandeconomicanalysis
AT patriciaalves ligninrecoveryfromblackliquorusingintegratedufnfprocessesandeconomicanalysis
AT liciniomgandoferreira ligninrecoveryfromblackliquorusingintegratedufnfprocessesandeconomicanalysis