Bowtie Methodology for Risk Analysis of Visual Borescope Inspection during Aircraft Engine Maintenance

Background—The inspection of aircraft parts is critical, as a defective part has many potentially adverse consequences. Faulty parts can initiate a system failure on an aircraft, which can lead to aircraft mishap if not well managed and has the potential to cause fatalities and serious inj...

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Main Authors: Jonas Aust, Dirk Pons
Format: Article
Language:English
Published: MDPI AG 2019-10-01
Series:Aerospace
Subjects:
Online Access:https://www.mdpi.com/2226-4310/6/10/110
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author Jonas Aust
Dirk Pons
author_facet Jonas Aust
Dirk Pons
author_sort Jonas Aust
collection DOAJ
description Background—The inspection of aircraft parts is critical, as a defective part has many potentially adverse consequences. Faulty parts can initiate a system failure on an aircraft, which can lead to aircraft mishap if not well managed and has the potential to cause fatalities and serious injuries of passengers and crew. Hence, there is value in better understanding the risks in visual inspection during aircraft maintenance. Purpose—This paper identifies the risks inherent in visual inspection tasks during aircraft engine maintenance and how it differs from aircraft operations. Method—A Bowtie analysis was performed, and potential hazards, threats, consequences, and barriers were identified based on semi-structured interviews with industry experts and researchers’ insights gained by observation of the inspection activities. Findings—The Bowtie diagram for visual inspection in engine maintenance identifies new consequences in the maintenance context. It provides a new understanding of the importance of certain controls in the workflow. Originality—This work adapts the Bowtie analysis to provide a risk assessment of the borescope inspection activity on aircraft maintenance tasks, which was otherwise not shown in the literature. The consequences for maintenance are also different compared to flight operations, in the way operational economics are included.
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spelling doaj.art-86c90cb62fb643dea6fe269d289bfdc72022-12-21T17:25:00ZengMDPI AGAerospace2226-43102019-10-0161011010.3390/aerospace6100110aerospace6100110Bowtie Methodology for Risk Analysis of Visual Borescope Inspection during Aircraft Engine MaintenanceJonas Aust0Dirk Pons1Department of Mechanical Engineering, University of Canterbury, Christchurch 8041, New ZealandDepartment of Mechanical Engineering, University of Canterbury, Christchurch 8041, New ZealandBackground—The inspection of aircraft parts is critical, as a defective part has many potentially adverse consequences. Faulty parts can initiate a system failure on an aircraft, which can lead to aircraft mishap if not well managed and has the potential to cause fatalities and serious injuries of passengers and crew. Hence, there is value in better understanding the risks in visual inspection during aircraft maintenance. Purpose—This paper identifies the risks inherent in visual inspection tasks during aircraft engine maintenance and how it differs from aircraft operations. Method—A Bowtie analysis was performed, and potential hazards, threats, consequences, and barriers were identified based on semi-structured interviews with industry experts and researchers’ insights gained by observation of the inspection activities. Findings—The Bowtie diagram for visual inspection in engine maintenance identifies new consequences in the maintenance context. It provides a new understanding of the importance of certain controls in the workflow. Originality—This work adapts the Bowtie analysis to provide a risk assessment of the borescope inspection activity on aircraft maintenance tasks, which was otherwise not shown in the literature. The consequences for maintenance are also different compared to flight operations, in the way operational economics are included.https://www.mdpi.com/2226-4310/6/10/110aviation maintenanceborescope inspectionbowtie analysismaintenance, repair, and overhaul (mro)risk assessmentrisk managementvisual inspection
spellingShingle Jonas Aust
Dirk Pons
Bowtie Methodology for Risk Analysis of Visual Borescope Inspection during Aircraft Engine Maintenance
Aerospace
aviation maintenance
borescope inspection
bowtie analysis
maintenance, repair, and overhaul (mro)
risk assessment
risk management
visual inspection
title Bowtie Methodology for Risk Analysis of Visual Borescope Inspection during Aircraft Engine Maintenance
title_full Bowtie Methodology for Risk Analysis of Visual Borescope Inspection during Aircraft Engine Maintenance
title_fullStr Bowtie Methodology for Risk Analysis of Visual Borescope Inspection during Aircraft Engine Maintenance
title_full_unstemmed Bowtie Methodology for Risk Analysis of Visual Borescope Inspection during Aircraft Engine Maintenance
title_short Bowtie Methodology for Risk Analysis of Visual Borescope Inspection during Aircraft Engine Maintenance
title_sort bowtie methodology for risk analysis of visual borescope inspection during aircraft engine maintenance
topic aviation maintenance
borescope inspection
bowtie analysis
maintenance, repair, and overhaul (mro)
risk assessment
risk management
visual inspection
url https://www.mdpi.com/2226-4310/6/10/110
work_keys_str_mv AT jonasaust bowtiemethodologyforriskanalysisofvisualborescopeinspectionduringaircraftenginemaintenance
AT dirkpons bowtiemethodologyforriskanalysisofvisualborescopeinspectionduringaircraftenginemaintenance