Electrified Powertrain Development: Distributed Co-Simulation Protocol Extension for Coupled Test Bench Operations

The increasingly stringent CO<sub>2</sub> emissions standards require innovative solutions in the vehicle development process. One possibility to reduce CO<sub>2</sub> emissions is the electrification of powertrains. The resulting increased complexity, as well as the increase...

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Main Authors: Philip Rautenberg, Philipp Weber, Jan Philipp Degel, Stefan Hähnlein, Frank Gauterin, Thomas Koch, Martin Doppelbauer, Marcus Gohl
Format: Article
Language:English
Published: MDPI AG 2023-02-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/13/4/2657
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author Philip Rautenberg
Philipp Weber
Jan Philipp Degel
Stefan Hähnlein
Frank Gauterin
Thomas Koch
Martin Doppelbauer
Marcus Gohl
author_facet Philip Rautenberg
Philipp Weber
Jan Philipp Degel
Stefan Hähnlein
Frank Gauterin
Thomas Koch
Martin Doppelbauer
Marcus Gohl
author_sort Philip Rautenberg
collection DOAJ
description The increasingly stringent CO<sub>2</sub> emissions standards require innovative solutions in the vehicle development process. One possibility to reduce CO<sub>2</sub> emissions is the electrification of powertrains. The resulting increased complexity, as well as the increased competition and time pressure make the use of simulation software and test benches indispensable in the early development phases. This publication therefore presents a methodology for test bench coupling to enable early testing of electrified powertrains. For this purpose, an internal combustion engine test bench and an electric motor test bench are virtually interconnected. By applying and extending the Distributed Co-Simulation Protocol Standard for the presented hybrid electric powertrain use case, real-time-capable communication between the two test benches is achieved. Insights into the test bench setups, and the communication between the test benches and the protocol extension, especially with regard to temperature measurements, enable the extension to be applied to other powertrain or test bench configurations. The shown results from coupled test bench operations emphasize the applicability. The discussed experiences from the test bench coupling experiments complete the insights.
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spelling doaj.art-871c00aae7a94e0bb5c2a7b7c42aff992023-11-16T18:58:54ZengMDPI AGApplied Sciences2076-34172023-02-01134265710.3390/app13042657Electrified Powertrain Development: Distributed Co-Simulation Protocol Extension for Coupled Test Bench OperationsPhilip Rautenberg0Philipp Weber1Jan Philipp Degel2Stefan Hähnlein3Frank Gauterin4Thomas Koch5Martin Doppelbauer6Marcus Gohl7Institute of Vehicle System Technology, Karlsruhe Institute of Technology, Rintheimer Querallee 2, 76131 Karlsruhe, GermanyInstitute of Internal Combustion Engines, Karlsruhe Institute of Technology, Rintheimer Querallee 2, 76131 Karlsruhe, GermanyInstitute of Electrical Engineering, Karlsruhe Institute of Technology, Engelbert-Arnold-Straße 5, 76131 Karlsruhe, GermanyInstitute of Electrical Engineering, Karlsruhe Institute of Technology, Engelbert-Arnold-Straße 5, 76131 Karlsruhe, GermanyInstitute of Vehicle System Technology, Karlsruhe Institute of Technology, Rintheimer Querallee 2, 76131 Karlsruhe, GermanyInstitute of Internal Combustion Engines, Karlsruhe Institute of Technology, Rintheimer Querallee 2, 76131 Karlsruhe, GermanyInstitute of Electrical Engineering, Karlsruhe Institute of Technology, Engelbert-Arnold-Straße 5, 76131 Karlsruhe, GermanyAPL Automobil-Prüftechnik Landau GmbH, Am Hölzel 11, 76829 Landau, GermanyThe increasingly stringent CO<sub>2</sub> emissions standards require innovative solutions in the vehicle development process. One possibility to reduce CO<sub>2</sub> emissions is the electrification of powertrains. The resulting increased complexity, as well as the increased competition and time pressure make the use of simulation software and test benches indispensable in the early development phases. This publication therefore presents a methodology for test bench coupling to enable early testing of electrified powertrains. For this purpose, an internal combustion engine test bench and an electric motor test bench are virtually interconnected. By applying and extending the Distributed Co-Simulation Protocol Standard for the presented hybrid electric powertrain use case, real-time-capable communication between the two test benches is achieved. Insights into the test bench setups, and the communication between the test benches and the protocol extension, especially with regard to temperature measurements, enable the extension to be applied to other powertrain or test bench configurations. The shown results from coupled test bench operations emphasize the applicability. The discussed experiences from the test bench coupling experiments complete the insights.https://www.mdpi.com/2076-3417/13/4/2657Distributed Co-Simulation ProtocolX-in-the-loophardware-in-the-loopengine-in-the-looptest benchtest bench coupling
spellingShingle Philip Rautenberg
Philipp Weber
Jan Philipp Degel
Stefan Hähnlein
Frank Gauterin
Thomas Koch
Martin Doppelbauer
Marcus Gohl
Electrified Powertrain Development: Distributed Co-Simulation Protocol Extension for Coupled Test Bench Operations
Applied Sciences
Distributed Co-Simulation Protocol
X-in-the-loop
hardware-in-the-loop
engine-in-the-loop
test bench
test bench coupling
title Electrified Powertrain Development: Distributed Co-Simulation Protocol Extension for Coupled Test Bench Operations
title_full Electrified Powertrain Development: Distributed Co-Simulation Protocol Extension for Coupled Test Bench Operations
title_fullStr Electrified Powertrain Development: Distributed Co-Simulation Protocol Extension for Coupled Test Bench Operations
title_full_unstemmed Electrified Powertrain Development: Distributed Co-Simulation Protocol Extension for Coupled Test Bench Operations
title_short Electrified Powertrain Development: Distributed Co-Simulation Protocol Extension for Coupled Test Bench Operations
title_sort electrified powertrain development distributed co simulation protocol extension for coupled test bench operations
topic Distributed Co-Simulation Protocol
X-in-the-loop
hardware-in-the-loop
engine-in-the-loop
test bench
test bench coupling
url https://www.mdpi.com/2076-3417/13/4/2657
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