Determination of representative loading conditions for effective semitrailer design

Obtaining a representative loading spectrum that corresponds well to the reality is still one of the greatest challenges for fatigue life calculations and optimal design of the trailer body. A good qualitative and quantitative knowledge of the spectrum leads to more efficient usage of material, a be...

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Main Authors: Karel Kural, Mark Voskuijl, Tian Fengnian, Joop Pauwelussen
Format: Article
Language:English
Published: Vilnius Gediminas Technical University 2014-12-01
Series:Transport
Subjects:
Online Access:https://journals.vgtu.lt/index.php/Transport/article/view/2011
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author Karel Kural
Mark Voskuijl
Tian Fengnian
Joop Pauwelussen
author_facet Karel Kural
Mark Voskuijl
Tian Fengnian
Joop Pauwelussen
author_sort Karel Kural
collection DOAJ
description Obtaining a representative loading spectrum that corresponds well to the reality is still one of the greatest challenges for fatigue life calculations and optimal design of the trailer body. A good qualitative and quantitative knowledge of the spectrum leads to more efficient usage of material, a better design of connection points and an overall decrease of the weight of the trailer, which finally results in a significant decrease in the price of a ton of cargo per km. Despite that, the approach is nowadays mostly based on the experience and rules of thumb. It typically results in over-dimensioning of some parts while other parts remain vulnerable to failure due to unknown loading patterns. This paper describes a generic approach to solve the problems mentioned above applied in a research project named FORWARD (Fuel Optimized trailer Referring to Well Assessed Realistic Design loads). The project lasted two years and was carried out in cooperation with several different trailer manufacturers and 1st tier suppliers. The loading history of more than 1000 hours for five trailer types were captured in the shape of strains, accelerations and velocities of various elements of the trailers, enabling reconstruction of the loading in terms of forces and moments acting on the wheels and kingpin. Parallel to this extensive test-campaign, a novel generic physics-based computational approach was developed to predict selected loads encountered during common manoeuvres to all trailer types. The computational approach was validated against test-data and resulted in creating a generic multibody library applicable for all trailer types, and an automated post-processing routine for the large amount of test-data
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spelling doaj.art-875b54485fda4acca591308d60d67a5e2022-12-21T20:18:54ZengVilnius Gediminas Technical UniversityTransport1648-41421648-34802014-12-0129410.3846/16484142.2014.982174Determination of representative loading conditions for effective semitrailer designKarel Kural0Mark Voskuijl1Tian Fengnian2Joop Pauwelussen3HAN Automotive Research, HAN University of Applied Sciences, Arnhem, The NetherlandsFlight Performance and Propulsion Group, Faculty of Aerospace Engineering, Delft University of Technology, Delft, The NetherlandsFlight Performance and Propulsion Group, Faculty of Aerospace Engineering, Delft University of Technology, Delft, The NetherlandsHAN Automotive Research, HAN University of Applied Sciences, Arnhem, The NetherlandsObtaining a representative loading spectrum that corresponds well to the reality is still one of the greatest challenges for fatigue life calculations and optimal design of the trailer body. A good qualitative and quantitative knowledge of the spectrum leads to more efficient usage of material, a better design of connection points and an overall decrease of the weight of the trailer, which finally results in a significant decrease in the price of a ton of cargo per km. Despite that, the approach is nowadays mostly based on the experience and rules of thumb. It typically results in over-dimensioning of some parts while other parts remain vulnerable to failure due to unknown loading patterns. This paper describes a generic approach to solve the problems mentioned above applied in a research project named FORWARD (Fuel Optimized trailer Referring to Well Assessed Realistic Design loads). The project lasted two years and was carried out in cooperation with several different trailer manufacturers and 1st tier suppliers. The loading history of more than 1000 hours for five trailer types were captured in the shape of strains, accelerations and velocities of various elements of the trailers, enabling reconstruction of the loading in terms of forces and moments acting on the wheels and kingpin. Parallel to this extensive test-campaign, a novel generic physics-based computational approach was developed to predict selected loads encountered during common manoeuvres to all trailer types. The computational approach was validated against test-data and resulted in creating a generic multibody library applicable for all trailer types, and an automated post-processing routine for the large amount of test-datahttps://journals.vgtu.lt/index.php/Transport/article/view/2011loading his torytrailersimulationmodellingtesting3D dynamics model
spellingShingle Karel Kural
Mark Voskuijl
Tian Fengnian
Joop Pauwelussen
Determination of representative loading conditions for effective semitrailer design
Transport
loading his tory
trailer
simulation
modelling
testing
3D dynamics model
title Determination of representative loading conditions for effective semitrailer design
title_full Determination of representative loading conditions for effective semitrailer design
title_fullStr Determination of representative loading conditions for effective semitrailer design
title_full_unstemmed Determination of representative loading conditions for effective semitrailer design
title_short Determination of representative loading conditions for effective semitrailer design
title_sort determination of representative loading conditions for effective semitrailer design
topic loading his tory
trailer
simulation
modelling
testing
3D dynamics model
url https://journals.vgtu.lt/index.php/Transport/article/view/2011
work_keys_str_mv AT karelkural determinationofrepresentativeloadingconditionsforeffectivesemitrailerdesign
AT markvoskuijl determinationofrepresentativeloadingconditionsforeffectivesemitrailerdesign
AT tianfengnian determinationofrepresentativeloadingconditionsforeffectivesemitrailerdesign
AT jooppauwelussen determinationofrepresentativeloadingconditionsforeffectivesemitrailerdesign