Elaboration of the Demulsification Process of W/O Emulsion with Three-Dimensional Electric Spiral Plate-Type Microchannel

Rapid and efficient demulsification (destabilizing of an emulsion) processes of a water in oil (W/O) emulsion were carried out in a three-dimensional electric spiral plate-type microchannel (3D-ESPM). In this experiment, the demulsifying efficiency of emulsions by 3D-ESPM was compared with that by g...

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Main Authors: Zhengdong Ma, Yadong Pu, Diliyaer Hamiti, Meixiu Wei, Xiao Chen
Format: Article
Language:English
Published: MDPI AG 2019-11-01
Series:Micromachines
Subjects:
Online Access:https://www.mdpi.com/2072-666X/10/11/751
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author Zhengdong Ma
Yadong Pu
Diliyaer Hamiti
Meixiu Wei
Xiao Chen
author_facet Zhengdong Ma
Yadong Pu
Diliyaer Hamiti
Meixiu Wei
Xiao Chen
author_sort Zhengdong Ma
collection DOAJ
description Rapid and efficient demulsification (destabilizing of an emulsion) processes of a water in oil (W/O) emulsion were carried out in a three-dimensional electric spiral plate-type microchannel (3D-ESPM). In this experiment, the demulsifying efficiency of emulsions by 3D-ESPM was compared with that by gravity settling, the factors influencing demulsifying efficiency were investigated, and the induction period, cut size and residence time in the demulsification process were studied. The results showed that in contrast to the gravity settling method, 3D-ESPM can directly separate the disperse phase (water) instead of the continuous phase (oil). The maximum demulsifying efficiency of W/O emulsion in a single pass through the 3D-ESPM reached 90.3%, with a microchannel height of 200 μm, electric field intensity of 250 V /cm, microchannel angle of 180°, microchannel with 18 plates and a flow rate of 2 mL /min. An induction period of 0.6 s during the demulsification process was simulated with experimental data fitting. When the residence time of emulsion in 3D-ESPM was longer than the induction period, its demulsifying efficiency increased as the increase of the flow velocity due to the droplet coalescence effects of Dean vortices in the spiral microchannel. For this device a cut size of droplets of 4.5 μm was deduced. Our results showed that the demulsification process of W/O emulsion was intensified by 3D-ESPM based on the coupling effect between electric field-induced droplets migration and microfluidic hydrodynamic trapping.
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spelling doaj.art-87d3d4be9e5c41cbabc6094f20ec63a92022-12-21T19:07:08ZengMDPI AGMicromachines2072-666X2019-11-01101175110.3390/mi10110751mi10110751Elaboration of the Demulsification Process of W/O Emulsion with Three-Dimensional Electric Spiral Plate-Type MicrochannelZhengdong Ma0Yadong Pu1Diliyaer Hamiti2Meixiu Wei3Xiao Chen4Lab of Microfluidic Synthesis & Separation, College of Chemistry & Environment Protection Engineering, Southwest Minzu University, Chengdu 610041, ChinaLab of Microfluidic Synthesis & Separation, College of Chemistry & Environment Protection Engineering, Southwest Minzu University, Chengdu 610041, ChinaLab of Microfluidic Synthesis & Separation, College of Chemistry & Environment Protection Engineering, Southwest Minzu University, Chengdu 610041, ChinaLab of Microfluidic Synthesis & Separation, College of Chemistry & Environment Protection Engineering, Southwest Minzu University, Chengdu 610041, ChinaLab of Microfluidic Synthesis & Separation, College of Chemistry & Environment Protection Engineering, Southwest Minzu University, Chengdu 610041, ChinaRapid and efficient demulsification (destabilizing of an emulsion) processes of a water in oil (W/O) emulsion were carried out in a three-dimensional electric spiral plate-type microchannel (3D-ESPM). In this experiment, the demulsifying efficiency of emulsions by 3D-ESPM was compared with that by gravity settling, the factors influencing demulsifying efficiency were investigated, and the induction period, cut size and residence time in the demulsification process were studied. The results showed that in contrast to the gravity settling method, 3D-ESPM can directly separate the disperse phase (water) instead of the continuous phase (oil). The maximum demulsifying efficiency of W/O emulsion in a single pass through the 3D-ESPM reached 90.3%, with a microchannel height of 200 μm, electric field intensity of 250 V /cm, microchannel angle of 180°, microchannel with 18 plates and a flow rate of 2 mL /min. An induction period of 0.6 s during the demulsification process was simulated with experimental data fitting. When the residence time of emulsion in 3D-ESPM was longer than the induction period, its demulsifying efficiency increased as the increase of the flow velocity due to the droplet coalescence effects of Dean vortices in the spiral microchannel. For this device a cut size of droplets of 4.5 μm was deduced. Our results showed that the demulsification process of W/O emulsion was intensified by 3D-ESPM based on the coupling effect between electric field-induced droplets migration and microfluidic hydrodynamic trapping.https://www.mdpi.com/2072-666X/10/11/751microchanneldemulsificationinduction periodresidence timecut size
spellingShingle Zhengdong Ma
Yadong Pu
Diliyaer Hamiti
Meixiu Wei
Xiao Chen
Elaboration of the Demulsification Process of W/O Emulsion with Three-Dimensional Electric Spiral Plate-Type Microchannel
Micromachines
microchannel
demulsification
induction period
residence time
cut size
title Elaboration of the Demulsification Process of W/O Emulsion with Three-Dimensional Electric Spiral Plate-Type Microchannel
title_full Elaboration of the Demulsification Process of W/O Emulsion with Three-Dimensional Electric Spiral Plate-Type Microchannel
title_fullStr Elaboration of the Demulsification Process of W/O Emulsion with Three-Dimensional Electric Spiral Plate-Type Microchannel
title_full_unstemmed Elaboration of the Demulsification Process of W/O Emulsion with Three-Dimensional Electric Spiral Plate-Type Microchannel
title_short Elaboration of the Demulsification Process of W/O Emulsion with Three-Dimensional Electric Spiral Plate-Type Microchannel
title_sort elaboration of the demulsification process of w o emulsion with three dimensional electric spiral plate type microchannel
topic microchannel
demulsification
induction period
residence time
cut size
url https://www.mdpi.com/2072-666X/10/11/751
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AT meixiuwei elaborationofthedemulsificationprocessofwoemulsionwiththreedimensionalelectricspiralplatetypemicrochannel
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