Design and Economic Assessment of Alternative Evaporation Processes for Poly-Lactic Acid Production

In this work, alternative evaporation processes for PLA production were designed with economic assessment. The suggested processes are the multiple-effect evaporation (MEE) process and thermal vapor recompression (TVR)-assisted evaporation process. First, the MEE process can efficiently reuse waste...

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Main Authors: Jonghun Lim, Hyungtae Cho, Kwon-chan Son, Yup Yoo, Junghwan Kim
Format: Article
Language:English
Published: MDPI AG 2022-05-01
Series:Polymers
Subjects:
Online Access:https://www.mdpi.com/2073-4360/14/10/2120
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author Jonghun Lim
Hyungtae Cho
Kwon-chan Son
Yup Yoo
Junghwan Kim
author_facet Jonghun Lim
Hyungtae Cho
Kwon-chan Son
Yup Yoo
Junghwan Kim
author_sort Jonghun Lim
collection DOAJ
description In this work, alternative evaporation processes for PLA production were designed with economic assessment. The suggested processes are the multiple-effect evaporation (MEE) process and thermal vapor recompression (TVR)-assisted evaporation process. First, the MEE process can efficiently reuse waste heat by additional column installation, thereby reducing the steam energy consumption. The proposed MEE process involves five columns, and after the evaporation in each column, the waste heat of the emitted vapor is reused to heat steam in the reboiler of the next column. Second, the suggested TVR-assisted evaporation process utilizes an additional steam ejector and recovers waste heat from the emitted vapor by increasing the pressure using high-pressure driving steam at the steam ejector. Each alternative process was modeled to predict the steam energy consumption, and to determine the cost-optimal process; the total annualized cost (TAC) of each alternative process was calculated as evaluation criteria. In the simulation results, the alternative processes using MEE and TVR reduced the steam consumption by 71.36% and 89.97%, respectively, compared to the conventional process. As a result of economic assessment, the cost-optimal process is the alternative process using TVR and the TAC can be decreased by approximately 90%.
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spelling doaj.art-87dbbc85dd8647e9b8262a431b31e0882023-11-23T12:47:48ZengMDPI AGPolymers2073-43602022-05-011410212010.3390/polym14102120Design and Economic Assessment of Alternative Evaporation Processes for Poly-Lactic Acid ProductionJonghun Lim0Hyungtae Cho1Kwon-chan Son2Yup Yoo3Junghwan Kim4Green Materials and Processes R&D Group, Korea Institute of Industrial Technology, 55, Jonga-ro, Ulsan 44413, KoreaGreen Materials and Processes R&D Group, Korea Institute of Industrial Technology, 55, Jonga-ro, Ulsan 44413, KoreaAdvanced Materials Production Department, KCC Corporation, 19, Wanjusandan 4(sa)-ro, Jeonju 55321, KoreaGreen Materials and Processes R&D Group, Korea Institute of Industrial Technology, 55, Jonga-ro, Ulsan 44413, KoreaGreen Materials and Processes R&D Group, Korea Institute of Industrial Technology, 55, Jonga-ro, Ulsan 44413, KoreaIn this work, alternative evaporation processes for PLA production were designed with economic assessment. The suggested processes are the multiple-effect evaporation (MEE) process and thermal vapor recompression (TVR)-assisted evaporation process. First, the MEE process can efficiently reuse waste heat by additional column installation, thereby reducing the steam energy consumption. The proposed MEE process involves five columns, and after the evaporation in each column, the waste heat of the emitted vapor is reused to heat steam in the reboiler of the next column. Second, the suggested TVR-assisted evaporation process utilizes an additional steam ejector and recovers waste heat from the emitted vapor by increasing the pressure using high-pressure driving steam at the steam ejector. Each alternative process was modeled to predict the steam energy consumption, and to determine the cost-optimal process; the total annualized cost (TAC) of each alternative process was calculated as evaluation criteria. In the simulation results, the alternative processes using MEE and TVR reduced the steam consumption by 71.36% and 89.97%, respectively, compared to the conventional process. As a result of economic assessment, the cost-optimal process is the alternative process using TVR and the TAC can be decreased by approximately 90%.https://www.mdpi.com/2073-4360/14/10/2120poly-lactic acidmultiple-effect evaporationthermal vapor recompression
spellingShingle Jonghun Lim
Hyungtae Cho
Kwon-chan Son
Yup Yoo
Junghwan Kim
Design and Economic Assessment of Alternative Evaporation Processes for Poly-Lactic Acid Production
Polymers
poly-lactic acid
multiple-effect evaporation
thermal vapor recompression
title Design and Economic Assessment of Alternative Evaporation Processes for Poly-Lactic Acid Production
title_full Design and Economic Assessment of Alternative Evaporation Processes for Poly-Lactic Acid Production
title_fullStr Design and Economic Assessment of Alternative Evaporation Processes for Poly-Lactic Acid Production
title_full_unstemmed Design and Economic Assessment of Alternative Evaporation Processes for Poly-Lactic Acid Production
title_short Design and Economic Assessment of Alternative Evaporation Processes for Poly-Lactic Acid Production
title_sort design and economic assessment of alternative evaporation processes for poly lactic acid production
topic poly-lactic acid
multiple-effect evaporation
thermal vapor recompression
url https://www.mdpi.com/2073-4360/14/10/2120
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