Research on Contact and Wear Characteristics of the Planetary Roller Screw Mechanism with Screw Misalignments

Misalignments are unavoidable in most applications of the planetary roller screw mechanism (PRSM) due to many potential causes. However, the effect of screw misalignments on the contact characteristics for the PRSM have not been thoroughly investigated. In this paper, a comprehensive analytical proc...

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Main Authors: Junjie Meng, Xing Du, Xin Zhao, Junwei Zheng, Dingwei Wang, Long Wan
Format: Article
Language:English
Published: MDPI AG 2022-06-01
Series:Lubricants
Subjects:
Online Access:https://www.mdpi.com/2075-4442/10/6/115
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author Junjie Meng
Xing Du
Xin Zhao
Junwei Zheng
Dingwei Wang
Long Wan
author_facet Junjie Meng
Xing Du
Xin Zhao
Junwei Zheng
Dingwei Wang
Long Wan
author_sort Junjie Meng
collection DOAJ
description Misalignments are unavoidable in most applications of the planetary roller screw mechanism (PRSM) due to many potential causes. However, the effect of screw misalignments on the contact characteristics for the PRSM have not been thoroughly investigated. In this paper, a comprehensive analytical procedure for the PRSM performance considering screw misalignments is proposed. First, the contact positions and clearances of the PRSM with screw misalignments are calculated. Next, an improved model is presented for evaluation of the load distribution, in which the variation of axial clearances is taken into consideration. The numerical results are validated by finite element analysis. Then, the precision loss model caused by wear is derived considering the variation of contact forces. The results indicate that the contact positions slightly change due to the misalignment angle of the screw, while the axial clearances and load distribution at the screw-roller interface are significantly affected. At the same time, the contact forces over thread vary periodically. In addition, the screw misalignment aggravates the wear of the PRSM, resulting in accuracy degradation. The theoretical investigations lay the foundation for the engineering application of the PRSM.
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spelling doaj.art-87eadaec5fb14ee6b8f71bec11b32d4a2023-11-23T17:38:20ZengMDPI AGLubricants2075-44422022-06-0110611510.3390/lubricants10060115Research on Contact and Wear Characteristics of the Planetary Roller Screw Mechanism with Screw MisalignmentsJunjie Meng0Xing Du1Xin Zhao2Junwei Zheng3Dingwei Wang4Long Wan5China Helicopter Research & Development Institute, Jingdezhen 333001, ChinaSchool of Advanced Manufacturing, Nanchang University, Nanchang 330031, ChinaChina Helicopter Research & Development Institute, Jingdezhen 333001, ChinaChina Helicopter Research & Development Institute, Jingdezhen 333001, ChinaChina Helicopter Research & Development Institute, Jingdezhen 333001, ChinaChina Helicopter Research & Development Institute, Jingdezhen 333001, ChinaMisalignments are unavoidable in most applications of the planetary roller screw mechanism (PRSM) due to many potential causes. However, the effect of screw misalignments on the contact characteristics for the PRSM have not been thoroughly investigated. In this paper, a comprehensive analytical procedure for the PRSM performance considering screw misalignments is proposed. First, the contact positions and clearances of the PRSM with screw misalignments are calculated. Next, an improved model is presented for evaluation of the load distribution, in which the variation of axial clearances is taken into consideration. The numerical results are validated by finite element analysis. Then, the precision loss model caused by wear is derived considering the variation of contact forces. The results indicate that the contact positions slightly change due to the misalignment angle of the screw, while the axial clearances and load distribution at the screw-roller interface are significantly affected. At the same time, the contact forces over thread vary periodically. In addition, the screw misalignment aggravates the wear of the PRSM, resulting in accuracy degradation. The theoretical investigations lay the foundation for the engineering application of the PRSM.https://www.mdpi.com/2075-4442/10/6/115planetary roller screw mechanismmisalignmentcontact positionaxial clearanceload distributionwear prediction
spellingShingle Junjie Meng
Xing Du
Xin Zhao
Junwei Zheng
Dingwei Wang
Long Wan
Research on Contact and Wear Characteristics of the Planetary Roller Screw Mechanism with Screw Misalignments
Lubricants
planetary roller screw mechanism
misalignment
contact position
axial clearance
load distribution
wear prediction
title Research on Contact and Wear Characteristics of the Planetary Roller Screw Mechanism with Screw Misalignments
title_full Research on Contact and Wear Characteristics of the Planetary Roller Screw Mechanism with Screw Misalignments
title_fullStr Research on Contact and Wear Characteristics of the Planetary Roller Screw Mechanism with Screw Misalignments
title_full_unstemmed Research on Contact and Wear Characteristics of the Planetary Roller Screw Mechanism with Screw Misalignments
title_short Research on Contact and Wear Characteristics of the Planetary Roller Screw Mechanism with Screw Misalignments
title_sort research on contact and wear characteristics of the planetary roller screw mechanism with screw misalignments
topic planetary roller screw mechanism
misalignment
contact position
axial clearance
load distribution
wear prediction
url https://www.mdpi.com/2075-4442/10/6/115
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AT junweizheng researchoncontactandwearcharacteristicsoftheplanetaryrollerscrewmechanismwithscrewmisalignments
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