Surface and Interface Designs in Copper-Based Conductive Inks for Printed/Flexible Electronics

Silver (Ag), gold (Au), and copper (Cu) have been utilized as metals for fabricating metal-based inks/pastes for printed/flexible electronics. Among them, Cu is the most promising candidate for metal-based inks/pastes. Cu has high intrinsic electrical/thermal conductivity, which is more cost-effecti...

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Main Authors: Daisuke Tomotoshi, Hideya Kawasaki
Format: Article
Language:English
Published: MDPI AG 2020-08-01
Series:Nanomaterials
Subjects:
Online Access:https://www.mdpi.com/2079-4991/10/9/1689
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author Daisuke Tomotoshi
Hideya Kawasaki
author_facet Daisuke Tomotoshi
Hideya Kawasaki
author_sort Daisuke Tomotoshi
collection DOAJ
description Silver (Ag), gold (Au), and copper (Cu) have been utilized as metals for fabricating metal-based inks/pastes for printed/flexible electronics. Among them, Cu is the most promising candidate for metal-based inks/pastes. Cu has high intrinsic electrical/thermal conductivity, which is more cost-effective and abundant, as compared to Ag. Moreover, the migration tendency of Cu is less than that of Ag. Thus, recently, Cu-based inks/pastes have gained increasing attention as conductive inks/pastes for printed/flexible electronics. However, the disadvantages of Cu-based inks/pastes are their instability against oxidation under an ambient condition and tendency to form insulating layers of Cu oxide, such as cuprous oxide (Cu<sub>2</sub>O) and cupric oxide (CuO). The formation of the Cu oxidation causes a low conductivity in sintered Cu films and interferes with the sintering of Cu particles. In this review, we summarize the surface and interface designs for Cu-based conductive inks/pastes, in which the strategies for the oxidation resistance of Cu and low-temperature sintering are applied to produce highly conductive Cu patterns/electrodes on flexible substrates. First, we classify the Cu-based inks/pastes and briefly describe the surface oxidation behaviors of Cu. Next, we describe various surface control approaches for Cu-based inks/pastes to achieve both the oxidation resistance and low-temperature sintering to produce highly conductive Cu patterns/electrodes on flexible substrates. These surface control approaches include surface designs by polymers, small ligands, core-shell structures, and surface activation. Recently developed Cu-based mixed inks/pastes are also described, and the synergy effect in the mixed inks/pastes offers improved performances compared with the single use of each component. Finally, we offer our perspectives on Cu-based inks/pastes for future efforts.
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spelling doaj.art-880dc44bb73a4ba680e8127adee7dc8c2023-11-20T11:36:41ZengMDPI AGNanomaterials2079-49912020-08-01109168910.3390/nano10091689Surface and Interface Designs in Copper-Based Conductive Inks for Printed/Flexible ElectronicsDaisuke Tomotoshi0Hideya Kawasaki1Department of Chemistry and Materials Engineering, Faculty of Chemistry, Materials and Bioengineering, Kansai University, Suita-shi, Osaka 564-8680, JapanDepartment of Chemistry and Materials Engineering, Faculty of Chemistry, Materials and Bioengineering, Kansai University, Suita-shi, Osaka 564-8680, JapanSilver (Ag), gold (Au), and copper (Cu) have been utilized as metals for fabricating metal-based inks/pastes for printed/flexible electronics. Among them, Cu is the most promising candidate for metal-based inks/pastes. Cu has high intrinsic electrical/thermal conductivity, which is more cost-effective and abundant, as compared to Ag. Moreover, the migration tendency of Cu is less than that of Ag. Thus, recently, Cu-based inks/pastes have gained increasing attention as conductive inks/pastes for printed/flexible electronics. However, the disadvantages of Cu-based inks/pastes are their instability against oxidation under an ambient condition and tendency to form insulating layers of Cu oxide, such as cuprous oxide (Cu<sub>2</sub>O) and cupric oxide (CuO). The formation of the Cu oxidation causes a low conductivity in sintered Cu films and interferes with the sintering of Cu particles. In this review, we summarize the surface and interface designs for Cu-based conductive inks/pastes, in which the strategies for the oxidation resistance of Cu and low-temperature sintering are applied to produce highly conductive Cu patterns/electrodes on flexible substrates. First, we classify the Cu-based inks/pastes and briefly describe the surface oxidation behaviors of Cu. Next, we describe various surface control approaches for Cu-based inks/pastes to achieve both the oxidation resistance and low-temperature sintering to produce highly conductive Cu patterns/electrodes on flexible substrates. These surface control approaches include surface designs by polymers, small ligands, core-shell structures, and surface activation. Recently developed Cu-based mixed inks/pastes are also described, and the synergy effect in the mixed inks/pastes offers improved performances compared with the single use of each component. Finally, we offer our perspectives on Cu-based inks/pastes for future efforts.https://www.mdpi.com/2079-4991/10/9/1689coppernanoparticlescomplexesinkspastesprinted electronics
spellingShingle Daisuke Tomotoshi
Hideya Kawasaki
Surface and Interface Designs in Copper-Based Conductive Inks for Printed/Flexible Electronics
Nanomaterials
copper
nanoparticles
complexes
inks
pastes
printed electronics
title Surface and Interface Designs in Copper-Based Conductive Inks for Printed/Flexible Electronics
title_full Surface and Interface Designs in Copper-Based Conductive Inks for Printed/Flexible Electronics
title_fullStr Surface and Interface Designs in Copper-Based Conductive Inks for Printed/Flexible Electronics
title_full_unstemmed Surface and Interface Designs in Copper-Based Conductive Inks for Printed/Flexible Electronics
title_short Surface and Interface Designs in Copper-Based Conductive Inks for Printed/Flexible Electronics
title_sort surface and interface designs in copper based conductive inks for printed flexible electronics
topic copper
nanoparticles
complexes
inks
pastes
printed electronics
url https://www.mdpi.com/2079-4991/10/9/1689
work_keys_str_mv AT daisuketomotoshi surfaceandinterfacedesignsincopperbasedconductiveinksforprintedflexibleelectronics
AT hideyakawasaki surfaceandinterfacedesignsincopperbasedconductiveinksforprintedflexibleelectronics