Compact Aluminium Foam Heat Exchangers

The aim of this study was to investigate the potential application of metal foams in shell-tube recuperators. A356 aluminium foam was cast around the internal and external surfaces of a thin-walled copper tube to enhance heat transfer between separated water streams at different temperatures. The re...

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Main Authors: Thomas Fiedler, Nima Movahedi
Format: Article
Language:English
Published: MDPI AG 2023-08-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/13/8/1440
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author Thomas Fiedler
Nima Movahedi
author_facet Thomas Fiedler
Nima Movahedi
author_sort Thomas Fiedler
collection DOAJ
description The aim of this study was to investigate the potential application of metal foams in shell-tube recuperators. A356 aluminium foam was cast around the internal and external surfaces of a thin-walled copper tube to enhance heat transfer between separated water streams at different temperatures. The results demonstrated that the aluminium foam drastically increased heat transfer efficiency due to its large volumetric surface area and high thermal conductivity. In the shell-tube foam recuperators, a maximum heat transfer efficiency of 48.1% was observed, compared to only 12.2% for a single copper tube without metal foam. The pressure drop across the external foam increased with the flow rate, from an average value of 1.19 kPa at 1.0 L/min to 7.36 kPa at 3.0 L/min. These findings suggest that metal foams have great potential for use in shell-tube recuperators, which could significantly improve the efficiency of heat transfer in various industrial and engineering applications.
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spelling doaj.art-883621ac076c4e5481dc7be65ff7882d2023-11-19T02:11:13ZengMDPI AGMetals2075-47012023-08-01138144010.3390/met13081440Compact Aluminium Foam Heat ExchangersThomas Fiedler0Nima Movahedi1College of Engineering, Science and Environment, The University of Newcastle, Callaghan, NSW 2308, AustraliaCollege of Engineering, Science and Environment, The University of Newcastle, Callaghan, NSW 2308, AustraliaThe aim of this study was to investigate the potential application of metal foams in shell-tube recuperators. A356 aluminium foam was cast around the internal and external surfaces of a thin-walled copper tube to enhance heat transfer between separated water streams at different temperatures. The results demonstrated that the aluminium foam drastically increased heat transfer efficiency due to its large volumetric surface area and high thermal conductivity. In the shell-tube foam recuperators, a maximum heat transfer efficiency of 48.1% was observed, compared to only 12.2% for a single copper tube without metal foam. The pressure drop across the external foam increased with the flow rate, from an average value of 1.19 kPa at 1.0 L/min to 7.36 kPa at 3.0 L/min. These findings suggest that metal foams have great potential for use in shell-tube recuperators, which could significantly improve the efficiency of heat transfer in various industrial and engineering applications.https://www.mdpi.com/2075-4701/13/8/1440open-cell metal foamshell and tube heat exchangerheat transferpressure drop
spellingShingle Thomas Fiedler
Nima Movahedi
Compact Aluminium Foam Heat Exchangers
Metals
open-cell metal foam
shell and tube heat exchanger
heat transfer
pressure drop
title Compact Aluminium Foam Heat Exchangers
title_full Compact Aluminium Foam Heat Exchangers
title_fullStr Compact Aluminium Foam Heat Exchangers
title_full_unstemmed Compact Aluminium Foam Heat Exchangers
title_short Compact Aluminium Foam Heat Exchangers
title_sort compact aluminium foam heat exchangers
topic open-cell metal foam
shell and tube heat exchanger
heat transfer
pressure drop
url https://www.mdpi.com/2075-4701/13/8/1440
work_keys_str_mv AT thomasfiedler compactaluminiumfoamheatexchangers
AT nimamovahedi compactaluminiumfoamheatexchangers