Study of the Compressive Properties of Heavy Calcium Carbonate-Reinforced Epoxy Composite Spheres (HC-R-EMS) Composite Lightweight Concrete
Lightweight concrete is one of the effective means to solve the problems of structural component weight, energy efficiency, and fire safety in modern civil engineering. Heavy calcium carbonate-reinforced epoxy composite spheres (HC-R-EMS) were prepared by the ball milling method, and HC-R-EMS, cemen...
Main Authors: | , , , , , , , , , |
---|---|
Format: | Article |
Language: | English |
Published: |
MDPI AG
2023-03-01
|
Series: | Polymers |
Subjects: | |
Online Access: | https://www.mdpi.com/2073-4360/15/5/1278 |
_version_ | 1797614523540045824 |
---|---|
author | Rong Ma Zheng Cao Tao Jiang Ying Wang Shanshan Shi Wenge Li Yuantao Zhao Ning Zhong Danda Shi Xinfeng Wu |
author_facet | Rong Ma Zheng Cao Tao Jiang Ying Wang Shanshan Shi Wenge Li Yuantao Zhao Ning Zhong Danda Shi Xinfeng Wu |
author_sort | Rong Ma |
collection | DOAJ |
description | Lightweight concrete is one of the effective means to solve the problems of structural component weight, energy efficiency, and fire safety in modern civil engineering. Heavy calcium carbonate-reinforced epoxy composite spheres (HC-R-EMS) were prepared by the ball milling method, and HC-R-EMS, cement, and hollow glass microspheres (HGMS) were mixed into the mold by the molding method to prepare composite lightweight concrete. The relationship between the HC-R-EMS volumetric fraction, the initial inner diameter of the HC-R-EMS, the number of layers of HC-R-EMS, the HGMS volume ratio, the basalt fiber length and content, and the multi-phase composite lightweight concrete density and compressive strength was studied. The experimental results show that the density of the lightweight concrete ranges between 0.953–1.679 g/cm<sup>3</sup> and the compressive strength ranges between 1.59–17.26 MPa, where the volume fraction of HC-R-EMS is 90%, the initial internal diameter is 8–9 mm, and the number of layers of HC-R-EMS is three. The lightweight concrete can meet the requirements of high strength (12.67 MPa) and low density (0.953 g/cm<sup>3</sup>). In addition, the addition of basalt fiber (BF) can effectively improve the compressive strength of the material without changing the density of the material. From a micro-level perspective, HC-R-EMS is closely combined with the cement matrix, which is conducive to increasing the compressive strength of concrete. Basalt fibers connect the matrix into a network, improving the maximum limit force of the concrete. |
first_indexed | 2024-03-11T07:12:53Z |
format | Article |
id | doaj.art-8893487c4fed44eb8753256d98681c08 |
institution | Directory Open Access Journal |
issn | 2073-4360 |
language | English |
last_indexed | 2024-03-11T07:12:53Z |
publishDate | 2023-03-01 |
publisher | MDPI AG |
record_format | Article |
series | Polymers |
spelling | doaj.art-8893487c4fed44eb8753256d98681c082023-11-17T08:28:36ZengMDPI AGPolymers2073-43602023-03-01155127810.3390/polym15051278Study of the Compressive Properties of Heavy Calcium Carbonate-Reinforced Epoxy Composite Spheres (HC-R-EMS) Composite Lightweight ConcreteRong Ma0Zheng Cao1Tao Jiang2Ying Wang3Shanshan Shi4Wenge Li5Yuantao Zhao6Ning Zhong7Danda Shi8Xinfeng Wu9Merchant Marine College, Shanghai Maritime University, Shanghai 201306, ChinaMerchant Marine College, Shanghai Maritime University, Shanghai 201306, ChinaMerchant Marine College, Shanghai Maritime University, Shanghai 201306, ChinaMerchant Marine College, Shanghai Maritime University, Shanghai 201306, ChinaMerchant Marine College, Shanghai Maritime University, Shanghai 201306, ChinaMerchant Marine College, Shanghai Maritime University, Shanghai 201306, ChinaMerchant Marine College, Shanghai Maritime University, Shanghai 201306, ChinaCollege of Ocean Science and Engineering, Shanghai Maritime University, Shanghai 201306, ChinaCollege of Ocean Science and Engineering, Shanghai Maritime University, Shanghai 201306, ChinaCollege of Ocean Science and Engineering, Shanghai Maritime University, Shanghai 201306, ChinaLightweight concrete is one of the effective means to solve the problems of structural component weight, energy efficiency, and fire safety in modern civil engineering. Heavy calcium carbonate-reinforced epoxy composite spheres (HC-R-EMS) were prepared by the ball milling method, and HC-R-EMS, cement, and hollow glass microspheres (HGMS) were mixed into the mold by the molding method to prepare composite lightweight concrete. The relationship between the HC-R-EMS volumetric fraction, the initial inner diameter of the HC-R-EMS, the number of layers of HC-R-EMS, the HGMS volume ratio, the basalt fiber length and content, and the multi-phase composite lightweight concrete density and compressive strength was studied. The experimental results show that the density of the lightweight concrete ranges between 0.953–1.679 g/cm<sup>3</sup> and the compressive strength ranges between 1.59–17.26 MPa, where the volume fraction of HC-R-EMS is 90%, the initial internal diameter is 8–9 mm, and the number of layers of HC-R-EMS is three. The lightweight concrete can meet the requirements of high strength (12.67 MPa) and low density (0.953 g/cm<sup>3</sup>). In addition, the addition of basalt fiber (BF) can effectively improve the compressive strength of the material without changing the density of the material. From a micro-level perspective, HC-R-EMS is closely combined with the cement matrix, which is conducive to increasing the compressive strength of concrete. Basalt fibers connect the matrix into a network, improving the maximum limit force of the concrete.https://www.mdpi.com/2073-4360/15/5/1278heavy calcium carbonatelightweight concretelow densitycompressive strengthhollow glass microspheresbasalt fiber |
spellingShingle | Rong Ma Zheng Cao Tao Jiang Ying Wang Shanshan Shi Wenge Li Yuantao Zhao Ning Zhong Danda Shi Xinfeng Wu Study of the Compressive Properties of Heavy Calcium Carbonate-Reinforced Epoxy Composite Spheres (HC-R-EMS) Composite Lightweight Concrete Polymers heavy calcium carbonate lightweight concrete low density compressive strength hollow glass microspheres basalt fiber |
title | Study of the Compressive Properties of Heavy Calcium Carbonate-Reinforced Epoxy Composite Spheres (HC-R-EMS) Composite Lightweight Concrete |
title_full | Study of the Compressive Properties of Heavy Calcium Carbonate-Reinforced Epoxy Composite Spheres (HC-R-EMS) Composite Lightweight Concrete |
title_fullStr | Study of the Compressive Properties of Heavy Calcium Carbonate-Reinforced Epoxy Composite Spheres (HC-R-EMS) Composite Lightweight Concrete |
title_full_unstemmed | Study of the Compressive Properties of Heavy Calcium Carbonate-Reinforced Epoxy Composite Spheres (HC-R-EMS) Composite Lightweight Concrete |
title_short | Study of the Compressive Properties of Heavy Calcium Carbonate-Reinforced Epoxy Composite Spheres (HC-R-EMS) Composite Lightweight Concrete |
title_sort | study of the compressive properties of heavy calcium carbonate reinforced epoxy composite spheres hc r ems composite lightweight concrete |
topic | heavy calcium carbonate lightweight concrete low density compressive strength hollow glass microspheres basalt fiber |
url | https://www.mdpi.com/2073-4360/15/5/1278 |
work_keys_str_mv | AT rongma studyofthecompressivepropertiesofheavycalciumcarbonatereinforcedepoxycompositesphereshcremscompositelightweightconcrete AT zhengcao studyofthecompressivepropertiesofheavycalciumcarbonatereinforcedepoxycompositesphereshcremscompositelightweightconcrete AT taojiang studyofthecompressivepropertiesofheavycalciumcarbonatereinforcedepoxycompositesphereshcremscompositelightweightconcrete AT yingwang studyofthecompressivepropertiesofheavycalciumcarbonatereinforcedepoxycompositesphereshcremscompositelightweightconcrete AT shanshanshi studyofthecompressivepropertiesofheavycalciumcarbonatereinforcedepoxycompositesphereshcremscompositelightweightconcrete AT wengeli studyofthecompressivepropertiesofheavycalciumcarbonatereinforcedepoxycompositesphereshcremscompositelightweightconcrete AT yuantaozhao studyofthecompressivepropertiesofheavycalciumcarbonatereinforcedepoxycompositesphereshcremscompositelightweightconcrete AT ningzhong studyofthecompressivepropertiesofheavycalciumcarbonatereinforcedepoxycompositesphereshcremscompositelightweightconcrete AT dandashi studyofthecompressivepropertiesofheavycalciumcarbonatereinforcedepoxycompositesphereshcremscompositelightweightconcrete AT xinfengwu studyofthecompressivepropertiesofheavycalciumcarbonatereinforcedepoxycompositesphereshcremscompositelightweightconcrete |