Magnetic Reference Mark in a Linear Positioning System Generated by a Single Wiegand Pulse

A Wiegand sensor is composed of a strip of Wiegand wire and a pick-up coil. The research presented in this paper examines and characterizes the fast magnetization reversal in a Wiegand wire, which leads to changes in magnetic flux density in its pick-up coil to produce the so-called Wiegand pulse to...

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Main Authors: Hung-Lin Lien, Jen-Yuan Chang
Format: Article
Language:English
Published: MDPI AG 2022-04-01
Series:Sensors
Subjects:
Online Access:https://www.mdpi.com/1424-8220/22/9/3185
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author Hung-Lin Lien
Jen-Yuan Chang
author_facet Hung-Lin Lien
Jen-Yuan Chang
author_sort Hung-Lin Lien
collection DOAJ
description A Wiegand sensor is composed of a strip of Wiegand wire and a pick-up coil. The research presented in this paper examines and characterizes the fast magnetization reversal in a Wiegand wire, which leads to changes in magnetic flux density in its pick-up coil to produce the so-called Wiegand pulse to be used as a reference mark in a linear positioning system. It was observed in this research that the magnitude and duration of the pulse voltage were independent of driving frequency, indicating that Wiegand effect sensors could be ideal for use as zero-speed transducers. The repeatability of the Wiegand pulse was found to vary with different magnetic flux intensities of external magnetic field, as well as the angle between the magnetic induction line and the Wiegand wire. Through calibrated experimental and numerical parametric studies, the mechanism for producing repeatable Wiegand pulses to be used as a reference mark for precision liner positioning systems was revealed, which represents the novelty of this research. On the basis of this mechanism, the optimal design combination of the Wiegand sensor’s position with respect to the magnetization source can be obtained. Utilizing commercially available Wiegand sensors, it was demonstrated in this research that with a Wiegand pulse serving as a magnetic reference mark, positioning repeatability of 0.3 um could be achieved, which is on the same order as optical scales. The work presented in this research has engineering implications as well as offering scientific insights into magnetization mechanisms for generating enough magnetic remanence to produce a Barkhausen jump, resulting in repeatable Wiegand for use as a reference mark in a linear positioning system.
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spelling doaj.art-88c2ca32ede34cc9bcab80e3126977862023-11-23T09:14:40ZengMDPI AGSensors1424-82202022-04-01229318510.3390/s22093185Magnetic Reference Mark in a Linear Positioning System Generated by a Single Wiegand PulseHung-Lin Lien0Jen-Yuan Chang1Department of Power Mechanical Engineering, National Tsing Hua University, Hsinchu 30013, TaiwanDepartment of Power Mechanical Engineering, National Tsing Hua University, Hsinchu 30013, TaiwanA Wiegand sensor is composed of a strip of Wiegand wire and a pick-up coil. The research presented in this paper examines and characterizes the fast magnetization reversal in a Wiegand wire, which leads to changes in magnetic flux density in its pick-up coil to produce the so-called Wiegand pulse to be used as a reference mark in a linear positioning system. It was observed in this research that the magnitude and duration of the pulse voltage were independent of driving frequency, indicating that Wiegand effect sensors could be ideal for use as zero-speed transducers. The repeatability of the Wiegand pulse was found to vary with different magnetic flux intensities of external magnetic field, as well as the angle between the magnetic induction line and the Wiegand wire. Through calibrated experimental and numerical parametric studies, the mechanism for producing repeatable Wiegand pulses to be used as a reference mark for precision liner positioning systems was revealed, which represents the novelty of this research. On the basis of this mechanism, the optimal design combination of the Wiegand sensor’s position with respect to the magnetization source can be obtained. Utilizing commercially available Wiegand sensors, it was demonstrated in this research that with a Wiegand pulse serving as a magnetic reference mark, positioning repeatability of 0.3 um could be achieved, which is on the same order as optical scales. The work presented in this research has engineering implications as well as offering scientific insights into magnetization mechanisms for generating enough magnetic remanence to produce a Barkhausen jump, resulting in repeatable Wiegand for use as a reference mark in a linear positioning system.https://www.mdpi.com/1424-8220/22/9/3185Wiegand effectWiegand sensorWiegand pulsereference mark
spellingShingle Hung-Lin Lien
Jen-Yuan Chang
Magnetic Reference Mark in a Linear Positioning System Generated by a Single Wiegand Pulse
Sensors
Wiegand effect
Wiegand sensor
Wiegand pulse
reference mark
title Magnetic Reference Mark in a Linear Positioning System Generated by a Single Wiegand Pulse
title_full Magnetic Reference Mark in a Linear Positioning System Generated by a Single Wiegand Pulse
title_fullStr Magnetic Reference Mark in a Linear Positioning System Generated by a Single Wiegand Pulse
title_full_unstemmed Magnetic Reference Mark in a Linear Positioning System Generated by a Single Wiegand Pulse
title_short Magnetic Reference Mark in a Linear Positioning System Generated by a Single Wiegand Pulse
title_sort magnetic reference mark in a linear positioning system generated by a single wiegand pulse
topic Wiegand effect
Wiegand sensor
Wiegand pulse
reference mark
url https://www.mdpi.com/1424-8220/22/9/3185
work_keys_str_mv AT hunglinlien magneticreferencemarkinalinearpositioningsystemgeneratedbyasinglewiegandpulse
AT jenyuanchang magneticreferencemarkinalinearpositioningsystemgeneratedbyasinglewiegandpulse