The Potential of Replacing Concrete with Sand and Recycled Polycarbonate Composites: Compressive Strength Testing

Concrete contributes 8% of all global carbon emissions, making the need to find substitutes critical for environmental sustainability. Research has indicated the potential for recycled plastics to be used as concrete substitutes. This study extends existing research by investigating the use of polyc...

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Main Authors: Morgan C. Woods, Apoorv Kulkarni, Joshua M. Pearce
Format: Article
Language:English
Published: MDPI AG 2023-06-01
Series:Journal of Composites Science
Subjects:
Online Access:https://www.mdpi.com/2504-477X/7/6/249
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author Morgan C. Woods
Apoorv Kulkarni
Joshua M. Pearce
author_facet Morgan C. Woods
Apoorv Kulkarni
Joshua M. Pearce
author_sort Morgan C. Woods
collection DOAJ
description Concrete contributes 8% of all global carbon emissions, making the need to find substitutes critical for environmental sustainability. Research has indicated the potential for recycled plastics to be used as concrete substitutes. This study extends existing research by investigating the use of polycarbonate (PC) in plastic sand bricks as a mechanical equivalent to concrete. PC has high compressive strength, durability, impact strength, thermal resistivity, clarity, fatigue resistance, and UV resistance. This work provides a method and mold to produce a matrix of sand–plastic sample compositions with dimensions adhering to the ASTM D695 standard for compressive properties of rigid plastic. Compositions of 0% (control), 20%, 30%, 40%, and 50% sand by weight were tested. Samples were tested for compressive strength until yield and stress–strain behaviors were plotted. The results for 100% PC demonstrated an average and maximum compressive strength of 71 MPa and 72 MPa, respectively. The 50% PC and 50% sand composition yielded an average and maximum compressive strength of 71 MPa and 73 MPa, respectively, with an increase in compressive stiffness and transition to shear failure resembling concrete. With a composite density of 1.86 g/cm<sup>3</sup> compared to concrete’s average of 2.4 g/cm<sup>3</sup>, and a compressive strength exceeding commercial concrete demands of 23.3 MPa to 30.2 MPa, this lightweight alternative meets the strength demands of concrete, reduces the need for new construction materials, and provides an additional recycling opportunity for nonbiodegradable waste plastic.
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spelling doaj.art-897493f8a48549ae92654333ba4156042023-11-18T11:02:37ZengMDPI AGJournal of Composites Science2504-477X2023-06-017624910.3390/jcs7060249The Potential of Replacing Concrete with Sand and Recycled Polycarbonate Composites: Compressive Strength TestingMorgan C. Woods0Apoorv Kulkarni1Joshua M. Pearce2Department of Mechanical and Materials Engineering, Western University, 1151 Richmond St. N., London, ON N6A 3K7, CanadaDepartment of Electrical & Computer Engineering, Western University, 1151 Richmond St. N., London, ON N6A 3K7, CanadaIvey School of Business, Western University, 1151 Richmond St. N., London, ON N6A 3K7, CanadaConcrete contributes 8% of all global carbon emissions, making the need to find substitutes critical for environmental sustainability. Research has indicated the potential for recycled plastics to be used as concrete substitutes. This study extends existing research by investigating the use of polycarbonate (PC) in plastic sand bricks as a mechanical equivalent to concrete. PC has high compressive strength, durability, impact strength, thermal resistivity, clarity, fatigue resistance, and UV resistance. This work provides a method and mold to produce a matrix of sand–plastic sample compositions with dimensions adhering to the ASTM D695 standard for compressive properties of rigid plastic. Compositions of 0% (control), 20%, 30%, 40%, and 50% sand by weight were tested. Samples were tested for compressive strength until yield and stress–strain behaviors were plotted. The results for 100% PC demonstrated an average and maximum compressive strength of 71 MPa and 72 MPa, respectively. The 50% PC and 50% sand composition yielded an average and maximum compressive strength of 71 MPa and 73 MPa, respectively, with an increase in compressive stiffness and transition to shear failure resembling concrete. With a composite density of 1.86 g/cm<sup>3</sup> compared to concrete’s average of 2.4 g/cm<sup>3</sup>, and a compressive strength exceeding commercial concrete demands of 23.3 MPa to 30.2 MPa, this lightweight alternative meets the strength demands of concrete, reduces the need for new construction materials, and provides an additional recycling opportunity for nonbiodegradable waste plastic.https://www.mdpi.com/2504-477X/7/6/249waste plastic compositespoly carbonatepolycarbonate compositesandplastic and sand compositesplastic sand bricks
spellingShingle Morgan C. Woods
Apoorv Kulkarni
Joshua M. Pearce
The Potential of Replacing Concrete with Sand and Recycled Polycarbonate Composites: Compressive Strength Testing
Journal of Composites Science
waste plastic composites
poly carbonate
polycarbonate composite
sand
plastic and sand composites
plastic sand bricks
title The Potential of Replacing Concrete with Sand and Recycled Polycarbonate Composites: Compressive Strength Testing
title_full The Potential of Replacing Concrete with Sand and Recycled Polycarbonate Composites: Compressive Strength Testing
title_fullStr The Potential of Replacing Concrete with Sand and Recycled Polycarbonate Composites: Compressive Strength Testing
title_full_unstemmed The Potential of Replacing Concrete with Sand and Recycled Polycarbonate Composites: Compressive Strength Testing
title_short The Potential of Replacing Concrete with Sand and Recycled Polycarbonate Composites: Compressive Strength Testing
title_sort potential of replacing concrete with sand and recycled polycarbonate composites compressive strength testing
topic waste plastic composites
poly carbonate
polycarbonate composite
sand
plastic and sand composites
plastic sand bricks
url https://www.mdpi.com/2504-477X/7/6/249
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