PHYSICO-GEOMETRIC INTERPRETATION OF MICROCUTTING TO DEVELOPMENT OF THE THEORETICAL THERMOMECHANICS OF GRINDING

A technical concept for the development of new technological solutions of the highperformance grinding with a significant increase in processing productivity under a slight increase in thermomechanical tension of the cutting process is proposed and considered. A conditional cutting stress is note...

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Main Authors: Yury GUTSALENKO, Cătălin IANCU, Feodor NOVIKOV, Оlеg KLЕNОV
Format: Article
Language:English
Published: Academica Brancusi 2017-12-01
Series:Fiabilitate şi Durabilitate
Subjects:
Online Access:http://www.utgjiu.ro/rev_mec/mecanica/pdf/2017-02/20_YURY%20GUTSALENKO,%20C%C4%82T%C4%82LIN%20IANCU,%20FEODOR%20NOVIKOV,%20%D0%9EL%D0%95G%20KL%D0%95N%D0%9EV%20-%20PHYSICO-GEOMETRIC%20INTERPRETATION%20OF%20MICROCUTTING%20TO%20DEVELOPMENT%20OF%20THE%20THEORETICAL%20THERMOMECHANICS%20OF%20GRINDING.pdf
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author Yury GUTSALENKO
Cătălin IANCU
Feodor NOVIKOV
Оlеg KLЕNОV
author_facet Yury GUTSALENKO
Cătălin IANCU
Feodor NOVIKOV
Оlеg KLЕNОV
author_sort Yury GUTSALENKO
collection DOAJ
description A technical concept for the development of new technological solutions of the highperformance grinding with a significant increase in processing productivity under a slight increase in thermomechanical tension of the cutting process is proposed and considered. A conditional cutting stress is noted and considered among the factors of influence on the thermomechanics of grinding in research. The parametric structure of this factor accepted for consideration to a certain extent includes the angular characteristics of the geometry of the cutting grain and its friction with the material that is processed in. The implementation of the concept follows from the possibilities of a significant reduction in the conditional cutting stress and, correspondingly, the energy intensity of the treatment, which is consistent with practical data. Attention to the phase of elastic-plastic deformation without the formation of chips with the initial introduction of cutting grain into the processed material is drawn, and also at very small depths of intervention in the microcontacts between the cutting grain and object of processing too. The performed analysis is based on the previous author's development of the probabilistic approach to the formation of the maximum thickness of the cut. Analytical modeling is performed for conical and spherical models of cutting grain. The simulation results are compared, and recommendations on the application of the completed analytical development in further theoretical studies and calculations of technological projects of high-performance grinding operations are given.
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spelling doaj.art-897c0724658b41d9843bcafc544b69ef2022-12-21T18:28:26ZengAcademica BrancusiFiabilitate şi Durabilitate1844-640X1844-640X2017-12-01220134141PHYSICO-GEOMETRIC INTERPRETATION OF MICROCUTTING TO DEVELOPMENT OF THE THEORETICAL THERMOMECHANICS OF GRINDINGYury GUTSALENKO0Cătălin IANCU1Feodor NOVIKOV2Оlеg KLЕNОV3Nat. Tech. Univ. “Kharkov Polytech. InstConstantin Brancusi University of Targu JiuSimon Kuznets Kharkov Nat. Univ. of EconomicsDiMerus Engineering LtdA technical concept for the development of new technological solutions of the highperformance grinding with a significant increase in processing productivity under a slight increase in thermomechanical tension of the cutting process is proposed and considered. A conditional cutting stress is noted and considered among the factors of influence on the thermomechanics of grinding in research. The parametric structure of this factor accepted for consideration to a certain extent includes the angular characteristics of the geometry of the cutting grain and its friction with the material that is processed in. The implementation of the concept follows from the possibilities of a significant reduction in the conditional cutting stress and, correspondingly, the energy intensity of the treatment, which is consistent with practical data. Attention to the phase of elastic-plastic deformation without the formation of chips with the initial introduction of cutting grain into the processed material is drawn, and also at very small depths of intervention in the microcontacts between the cutting grain and object of processing too. The performed analysis is based on the previous author's development of the probabilistic approach to the formation of the maximum thickness of the cut. Analytical modeling is performed for conical and spherical models of cutting grain. The simulation results are compared, and recommendations on the application of the completed analytical development in further theoretical studies and calculations of technological projects of high-performance grinding operations are given.http://www.utgjiu.ro/rev_mec/mecanica/pdf/2017-02/20_YURY%20GUTSALENKO,%20C%C4%82T%C4%82LIN%20IANCU,%20FEODOR%20NOVIKOV,%20%D0%9EL%D0%95G%20KL%D0%95N%D0%9EV%20-%20PHYSICO-GEOMETRIC%20INTERPRETATION%20OF%20MICROCUTTING%20TO%20DEVELOPMENT%20OF%20THE%20THEORETICAL%20THERMOMECHANICS%20OF%20GRINDING.pdfhigh-performance grindingthermomechanics of machiningmodel of microcuttingmaximum cut thicknessconditional cutting stressenergy intensity of processing.
spellingShingle Yury GUTSALENKO
Cătălin IANCU
Feodor NOVIKOV
Оlеg KLЕNОV
PHYSICO-GEOMETRIC INTERPRETATION OF MICROCUTTING TO DEVELOPMENT OF THE THEORETICAL THERMOMECHANICS OF GRINDING
Fiabilitate şi Durabilitate
high-performance grinding
thermomechanics of machining
model of microcutting
maximum cut thickness
conditional cutting stress
energy intensity of processing.
title PHYSICO-GEOMETRIC INTERPRETATION OF MICROCUTTING TO DEVELOPMENT OF THE THEORETICAL THERMOMECHANICS OF GRINDING
title_full PHYSICO-GEOMETRIC INTERPRETATION OF MICROCUTTING TO DEVELOPMENT OF THE THEORETICAL THERMOMECHANICS OF GRINDING
title_fullStr PHYSICO-GEOMETRIC INTERPRETATION OF MICROCUTTING TO DEVELOPMENT OF THE THEORETICAL THERMOMECHANICS OF GRINDING
title_full_unstemmed PHYSICO-GEOMETRIC INTERPRETATION OF MICROCUTTING TO DEVELOPMENT OF THE THEORETICAL THERMOMECHANICS OF GRINDING
title_short PHYSICO-GEOMETRIC INTERPRETATION OF MICROCUTTING TO DEVELOPMENT OF THE THEORETICAL THERMOMECHANICS OF GRINDING
title_sort physico geometric interpretation of microcutting to development of the theoretical thermomechanics of grinding
topic high-performance grinding
thermomechanics of machining
model of microcutting
maximum cut thickness
conditional cutting stress
energy intensity of processing.
url http://www.utgjiu.ro/rev_mec/mecanica/pdf/2017-02/20_YURY%20GUTSALENKO,%20C%C4%82T%C4%82LIN%20IANCU,%20FEODOR%20NOVIKOV,%20%D0%9EL%D0%95G%20KL%D0%95N%D0%9EV%20-%20PHYSICO-GEOMETRIC%20INTERPRETATION%20OF%20MICROCUTTING%20TO%20DEVELOPMENT%20OF%20THE%20THEORETICAL%20THERMOMECHANICS%20OF%20GRINDING.pdf
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