Study of Softening and Melting Behaviour of Iron Ore Sinter and Pellets

Softening and melting behaviour of the iron ore materials was studied towards understanding the mechanism of formation of liquid slag and metal phases in the pre-reduced sinter and pellets. Wide range of the sinter and pellets samples was investigated revealing the effect of gangue amount and compos...

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Main Authors: Shatokha Volodymyr, Velychko Olexandr
Format: Article
Language:English
Published: De Gruyter 2012-06-01
Series:High Temperature Materials and Processes
Subjects:
Online Access:https://doi.org/10.1515/htmp-2012-0027
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author Shatokha Volodymyr
Velychko Olexandr
author_facet Shatokha Volodymyr
Velychko Olexandr
author_sort Shatokha Volodymyr
collection DOAJ
description Softening and melting behaviour of the iron ore materials was studied towards understanding the mechanism of formation of liquid slag and metal phases in the pre-reduced sinter and pellets. Wide range of the sinter and pellets samples was investigated revealing the effect of gangue amount and composition on temperature indices corresponding to gas permeability loss in the bed (T1) and to the largest portion of liquid products dripping (T2). For both sinter and pellets, the growth of bacisity is followed by T1 increase which is explained by raised temperature of primary liquid phase appearance during the heating-reduction treatment. Relationship of T2 with the bacisity corresponds to the basicity effect on slag liquidus temperature. Both slag and metal phases were only partially evacuated from the crucible with essential portions of both phases captured in the coke bed. Growing divergence of the basicities of effluent slag and of slag captured in crucible was observed with the increase of sinter basicity. Increased share of the effluent metal with the sinter bacisity growth is explained by the decreased adhesion of slag to iron surface which assists carburization. Growth of melt-down temperature with the increase of gangue amount is explained by less active carburization owing to larger quantity of slag minimising direct contact of sponge with carbonaceous materials.
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spelling doaj.art-89867b79262c4fcea0d0e43bc1667fda2022-12-21T22:07:59ZengDe GruyterHigh Temperature Materials and Processes0334-64552191-03242012-06-0131321522010.1515/htmp-2012-0027Study of Softening and Melting Behaviour of Iron Ore Sinter and PelletsShatokha Volodymyr0Velychko Olexandr1National Metallurgical Academy of UkraineNational Metallurgical Academy of UkraineSoftening and melting behaviour of the iron ore materials was studied towards understanding the mechanism of formation of liquid slag and metal phases in the pre-reduced sinter and pellets. Wide range of the sinter and pellets samples was investigated revealing the effect of gangue amount and composition on temperature indices corresponding to gas permeability loss in the bed (T1) and to the largest portion of liquid products dripping (T2). For both sinter and pellets, the growth of bacisity is followed by T1 increase which is explained by raised temperature of primary liquid phase appearance during the heating-reduction treatment. Relationship of T2 with the bacisity corresponds to the basicity effect on slag liquidus temperature. Both slag and metal phases were only partially evacuated from the crucible with essential portions of both phases captured in the coke bed. Growing divergence of the basicities of effluent slag and of slag captured in crucible was observed with the increase of sinter basicity. Increased share of the effluent metal with the sinter bacisity growth is explained by the decreased adhesion of slag to iron surface which assists carburization. Growth of melt-down temperature with the increase of gangue amount is explained by less active carburization owing to larger quantity of slag minimising direct contact of sponge with carbonaceous materials.https://doi.org/10.1515/htmp-2012-0027softening-meltingsinterpellets
spellingShingle Shatokha Volodymyr
Velychko Olexandr
Study of Softening and Melting Behaviour of Iron Ore Sinter and Pellets
High Temperature Materials and Processes
softening-melting
sinter
pellets
title Study of Softening and Melting Behaviour of Iron Ore Sinter and Pellets
title_full Study of Softening and Melting Behaviour of Iron Ore Sinter and Pellets
title_fullStr Study of Softening and Melting Behaviour of Iron Ore Sinter and Pellets
title_full_unstemmed Study of Softening and Melting Behaviour of Iron Ore Sinter and Pellets
title_short Study of Softening and Melting Behaviour of Iron Ore Sinter and Pellets
title_sort study of softening and melting behaviour of iron ore sinter and pellets
topic softening-melting
sinter
pellets
url https://doi.org/10.1515/htmp-2012-0027
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