3D-Printed Carbon Fiber Reinforced Polymer Composites: A Systematic Review

Fiber reinforced composites offer exceptional directional mechanical properties, and combining their advantages with the capability of 3D printing has resulted in many innovative research fronts. This review aims to summarize the methods and findings of research conducted on 3D-printed carbon fiber...

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Main Authors: Seyed Hamid Reza Sanei, Diana Popescu
Format: Article
Language:English
Published: MDPI AG 2020-07-01
Series:Journal of Composites Science
Subjects:
Online Access:https://www.mdpi.com/2504-477X/4/3/98
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author Seyed Hamid Reza Sanei
Diana Popescu
author_facet Seyed Hamid Reza Sanei
Diana Popescu
author_sort Seyed Hamid Reza Sanei
collection DOAJ
description Fiber reinforced composites offer exceptional directional mechanical properties, and combining their advantages with the capability of 3D printing has resulted in many innovative research fronts. This review aims to summarize the methods and findings of research conducted on 3D-printed carbon fiber reinforced composites. The review is focused on commercially available printers and filaments, as their results are reproducible and the findings can be applied to functional parts. As the process parameters can be readily changed in preparation of a 3D-printed part, it has been the focus of many studies. In addition to typical composite driving factors such as fiber orientation, fiber volume fraction and stacking sequence, printing parameters such as infill density, infill pattern, nozzle speed, layer thickness, built orientation, nozzle and bed temperatures have shown to influence mechanical properties. Due to the unique advantages of 3D printing, in addition to conventional unidirectional fiber orientation, concentric fiber rings have been used to optimize the mechanical performance of a part. This review surveys the literature in 3D printing of chopped and continuous carbon fiber composites to provide a reference for the state-of-the-art efforts, existing limitations and new research frontiers.
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spelling doaj.art-8a17c954f9f8472f836c1224457307682023-11-20T07:47:32ZengMDPI AGJournal of Composites Science2504-477X2020-07-01439810.3390/jcs40300983D-Printed Carbon Fiber Reinforced Polymer Composites: A Systematic ReviewSeyed Hamid Reza Sanei0Diana Popescu1Department of Mechanical Engineering, Penn State University, Erie, PA 16510, USADepartment of Robotics and Production Systems, University Politehnica of Bucharest, 060042 Bucharest, RomaniaFiber reinforced composites offer exceptional directional mechanical properties, and combining their advantages with the capability of 3D printing has resulted in many innovative research fronts. This review aims to summarize the methods and findings of research conducted on 3D-printed carbon fiber reinforced composites. The review is focused on commercially available printers and filaments, as their results are reproducible and the findings can be applied to functional parts. As the process parameters can be readily changed in preparation of a 3D-printed part, it has been the focus of many studies. In addition to typical composite driving factors such as fiber orientation, fiber volume fraction and stacking sequence, printing parameters such as infill density, infill pattern, nozzle speed, layer thickness, built orientation, nozzle and bed temperatures have shown to influence mechanical properties. Due to the unique advantages of 3D printing, in addition to conventional unidirectional fiber orientation, concentric fiber rings have been used to optimize the mechanical performance of a part. This review surveys the literature in 3D printing of chopped and continuous carbon fiber composites to provide a reference for the state-of-the-art efforts, existing limitations and new research frontiers.https://www.mdpi.com/2504-477X/4/3/983D printingreinforced printingprocess parametersmechanical propertiesshort fiberscontinuous fibers
spellingShingle Seyed Hamid Reza Sanei
Diana Popescu
3D-Printed Carbon Fiber Reinforced Polymer Composites: A Systematic Review
Journal of Composites Science
3D printing
reinforced printing
process parameters
mechanical properties
short fibers
continuous fibers
title 3D-Printed Carbon Fiber Reinforced Polymer Composites: A Systematic Review
title_full 3D-Printed Carbon Fiber Reinforced Polymer Composites: A Systematic Review
title_fullStr 3D-Printed Carbon Fiber Reinforced Polymer Composites: A Systematic Review
title_full_unstemmed 3D-Printed Carbon Fiber Reinforced Polymer Composites: A Systematic Review
title_short 3D-Printed Carbon Fiber Reinforced Polymer Composites: A Systematic Review
title_sort 3d printed carbon fiber reinforced polymer composites a systematic review
topic 3D printing
reinforced printing
process parameters
mechanical properties
short fibers
continuous fibers
url https://www.mdpi.com/2504-477X/4/3/98
work_keys_str_mv AT seyedhamidrezasanei 3dprintedcarbonfiberreinforcedpolymercompositesasystematicreview
AT dianapopescu 3dprintedcarbonfiberreinforcedpolymercompositesasystematicreview