Multi-scale Research Progress of Manufacturing Defects for Thermoplastic FRP Fabricated by Automated Fiber Placement

The formation process of manufacturing defects in Fiber Reinforced Plastic (FRP) fabricated by automated fiber placement which involves different spatiotemporal scales, the mechanism of defects cannot be achieved by using macroscopic failure theory and experimental analysis methods. To solve these i...

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Main Authors: HAN Zhen-yu, SUN Shou-zheng, FU Yun-zhong, FU Hong-ya
Format: Article
Language:zho
Published: Journal of Materials Engineering 2017-07-01
Series:Cailiao gongcheng
Subjects:
Online Access:http://jme.biam.ac.cn/CN/Y2017/V45/I7/118
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author HAN Zhen-yu
SUN Shou-zheng
FU Yun-zhong
FU Hong-ya
author_facet HAN Zhen-yu
SUN Shou-zheng
FU Yun-zhong
FU Hong-ya
author_sort HAN Zhen-yu
collection DOAJ
description The formation process of manufacturing defects in Fiber Reinforced Plastic (FRP) fabricated by automated fiber placement which involves different spatiotemporal scales, the mechanism of defects cannot be achieved by using macroscopic failure theory and experimental analysis methods. To solve these issues, this paper aimed at thermoplastic FRP, the common types of defects and reasons they formed were reported, and the present situation of bubble nucleation, thermo-mechanical coupling, theory of interface strengthening and <i>in-situ</i> consolidation were investigated. More importantly, the shortcomings of the current method for mechanism of defects were pointed out. According to existing multi-scale analysis method and nested relation of material design, multi-scale analysis method of anti-serial nested was presented, furthermore analysis and calculation method of microscopic mechanics parameters were discussed, such as fluidity of matrix, crystallinity, viscoelasticity, hygroscopicity. Finally, multi-scale collaborative design method for process parameters in FRP placement was put forward, based on methods of Grey Relational Analysis (GRA) and Multi-Objective Optimization (MOO). The future research will focus on analysis of the correlation characteristics of processing parameters, manufacturing defects and mechanical properties after application with AFP prototype. The mechanism of defects formation will be then revealed, and simultaneously, processing parameters will be optimized.
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spelling doaj.art-8a7008f7c0bc4f6fb4c6d659d30c0a222023-01-03T01:57:57ZzhoJournal of Materials EngineeringCailiao gongcheng1001-43811001-43812017-07-0145711812710.11868/j.issn.1001-4381.2015.001308201707001308Multi-scale Research Progress of Manufacturing Defects for Thermoplastic FRP Fabricated by Automated Fiber PlacementHAN Zhen-yu0SUN Shou-zheng1FU Yun-zhong2FU Hong-ya3School of Mechatronics Engineering, Harbin Institute of Technology, Harbin 150001, ChinaSchool of Mechatronics Engineering, Harbin Institute of Technology, Harbin 150001, ChinaSchool of Mechatronics Engineering, Harbin Institute of Technology, Harbin 150001, ChinaSchool of Mechatronics Engineering, Harbin Institute of Technology, Harbin 150001, ChinaThe formation process of manufacturing defects in Fiber Reinforced Plastic (FRP) fabricated by automated fiber placement which involves different spatiotemporal scales, the mechanism of defects cannot be achieved by using macroscopic failure theory and experimental analysis methods. To solve these issues, this paper aimed at thermoplastic FRP, the common types of defects and reasons they formed were reported, and the present situation of bubble nucleation, thermo-mechanical coupling, theory of interface strengthening and <i>in-situ</i> consolidation were investigated. More importantly, the shortcomings of the current method for mechanism of defects were pointed out. According to existing multi-scale analysis method and nested relation of material design, multi-scale analysis method of anti-serial nested was presented, furthermore analysis and calculation method of microscopic mechanics parameters were discussed, such as fluidity of matrix, crystallinity, viscoelasticity, hygroscopicity. Finally, multi-scale collaborative design method for process parameters in FRP placement was put forward, based on methods of Grey Relational Analysis (GRA) and Multi-Objective Optimization (MOO). The future research will focus on analysis of the correlation characteristics of processing parameters, manufacturing defects and mechanical properties after application with AFP prototype. The mechanism of defects formation will be then revealed, and simultaneously, processing parameters will be optimized.http://jme.biam.ac.cn/CN/Y2017/V45/I7/118thermoplasticFRPautomatic placementdefectmulti-scale analysisprocess design
spellingShingle HAN Zhen-yu
SUN Shou-zheng
FU Yun-zhong
FU Hong-ya
Multi-scale Research Progress of Manufacturing Defects for Thermoplastic FRP Fabricated by Automated Fiber Placement
Cailiao gongcheng
thermoplastic
FRP
automatic placement
defect
multi-scale analysis
process design
title Multi-scale Research Progress of Manufacturing Defects for Thermoplastic FRP Fabricated by Automated Fiber Placement
title_full Multi-scale Research Progress of Manufacturing Defects for Thermoplastic FRP Fabricated by Automated Fiber Placement
title_fullStr Multi-scale Research Progress of Manufacturing Defects for Thermoplastic FRP Fabricated by Automated Fiber Placement
title_full_unstemmed Multi-scale Research Progress of Manufacturing Defects for Thermoplastic FRP Fabricated by Automated Fiber Placement
title_short Multi-scale Research Progress of Manufacturing Defects for Thermoplastic FRP Fabricated by Automated Fiber Placement
title_sort multi scale research progress of manufacturing defects for thermoplastic frp fabricated by automated fiber placement
topic thermoplastic
FRP
automatic placement
defect
multi-scale analysis
process design
url http://jme.biam.ac.cn/CN/Y2017/V45/I7/118
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AT sunshouzheng multiscaleresearchprogressofmanufacturingdefectsforthermoplasticfrpfabricatedbyautomatedfiberplacement
AT fuyunzhong multiscaleresearchprogressofmanufacturingdefectsforthermoplasticfrpfabricatedbyautomatedfiberplacement
AT fuhongya multiscaleresearchprogressofmanufacturingdefectsforthermoplasticfrpfabricatedbyautomatedfiberplacement