Design and Fabrication of a Narrow-bandwidth Micromechanical Ring Filter using a Novel Process in UV-LIGA Technology

This paper presents the design and a new low-cost process for fabrication of a second-order micromechanical filter using UV-LIGA technology. The micromechanical filter consists of two identical bulk-mode ring resonators, mechanically coupled by a flexural-mode beam. A new lumped modeling approach is...

Full description

Bibliographic Details
Main Authors: A. Bijari, S. H. Keshmiri, W. Wanburee, Ch. Sriphung, R. Phatthanakun
Format: Article
Language:English
Published: Iran University of Science and Technology 2012-12-01
Series:Iranian Journal of Electrical and Electronic Engineering
Subjects:
Online Access:http://ijeee.iust.ac.ir/browse.php?a_code=A-10-612-3&slc_lang=en&sid=1
_version_ 1818962789757091840
author A. Bijari
S. H. Keshmiri
W. Wanburee
Ch. Sriphung
R. Phatthanakun
author_facet A. Bijari
S. H. Keshmiri
W. Wanburee
Ch. Sriphung
R. Phatthanakun
author_sort A. Bijari
collection DOAJ
description This paper presents the design and a new low-cost process for fabrication of a second-order micromechanical filter using UV-LIGA technology. The micromechanical filter consists of two identical bulk-mode ring resonators, mechanically coupled by a flexural-mode beam. A new lumped modeling approach is presented for the bulk-mode ring resonators and filter. The validity of the analytical derivation is investigated using the finite element method by ANSYS software. The new low-cost fabrication process is used to achieve a high aspect ratio of 16 with 3 μm gap spacing. The rigid graphite serves as a low-cost primary substrate and plating base of nickel as structural material. The fabrication process needs only three UV-lithography steps with Mylar masks to fabricate the main structure and pattern the printed circuit board as a secondary substrate. The frequency response of the fabricated filter is characterized as a function of the DC-bias voltage using a fully differential drive and sense interface circuit. The experimental results demonstrates micromechanical filter with center frequency in the vicinity of 10.31 MHz and percent bandwidth less than 0.3% using a DC-bias voltage of 60 V. The detailed fabrication process can be applied as an appropriate low-cost alternative to X-ray LIGA and silicon-based micromechanical filters.
first_indexed 2024-12-20T12:34:55Z
format Article
id doaj.art-8ad54abba527437a86384378a53061c7
institution Directory Open Access Journal
issn 1735-2827
2383-3890
language English
last_indexed 2024-12-20T12:34:55Z
publishDate 2012-12-01
publisher Iran University of Science and Technology
record_format Article
series Iranian Journal of Electrical and Electronic Engineering
spelling doaj.art-8ad54abba527437a86384378a53061c72022-12-21T19:40:38ZengIran University of Science and TechnologyIranian Journal of Electrical and Electronic Engineering1735-28272383-38902012-12-0184280289Design and Fabrication of a Narrow-bandwidth Micromechanical Ring Filter using a Novel Process in UV-LIGA TechnologyA. Bijari0S. H. Keshmiri1W. Wanburee2Ch. Sriphung3R. Phatthanakun4 Department of Electrical Engineering, Faculty of Engineering, Ferdowsi University of Mashhad (FUM) Department of Electrical Engineering, Faculty of Engineering, Ferdowsi University of Mashhad (FUM) School of Electrical Engineering, Institute of Engineering, Suranaree University of Technology (SUT) Synchrotron Light Research Institution (SLRI) Synchrotron Light Research Institution (SLRI) This paper presents the design and a new low-cost process for fabrication of a second-order micromechanical filter using UV-LIGA technology. The micromechanical filter consists of two identical bulk-mode ring resonators, mechanically coupled by a flexural-mode beam. A new lumped modeling approach is presented for the bulk-mode ring resonators and filter. The validity of the analytical derivation is investigated using the finite element method by ANSYS software. The new low-cost fabrication process is used to achieve a high aspect ratio of 16 with 3 μm gap spacing. The rigid graphite serves as a low-cost primary substrate and plating base of nickel as structural material. The fabrication process needs only three UV-lithography steps with Mylar masks to fabricate the main structure and pattern the printed circuit board as a secondary substrate. The frequency response of the fabricated filter is characterized as a function of the DC-bias voltage using a fully differential drive and sense interface circuit. The experimental results demonstrates micromechanical filter with center frequency in the vicinity of 10.31 MHz and percent bandwidth less than 0.3% using a DC-bias voltage of 60 V. The detailed fabrication process can be applied as an appropriate low-cost alternative to X-ray LIGA and silicon-based micromechanical filters.http://ijeee.iust.ac.ir/browse.php?a_code=A-10-612-3&slc_lang=en&sid=1Micromechanical Ring Filter Nickel Electroplating SU-8 Photoresist UV-LIGA
spellingShingle A. Bijari
S. H. Keshmiri
W. Wanburee
Ch. Sriphung
R. Phatthanakun
Design and Fabrication of a Narrow-bandwidth Micromechanical Ring Filter using a Novel Process in UV-LIGA Technology
Iranian Journal of Electrical and Electronic Engineering
Micromechanical Ring Filter
Nickel Electroplating
SU-8 Photoresist
UV-LIGA
title Design and Fabrication of a Narrow-bandwidth Micromechanical Ring Filter using a Novel Process in UV-LIGA Technology
title_full Design and Fabrication of a Narrow-bandwidth Micromechanical Ring Filter using a Novel Process in UV-LIGA Technology
title_fullStr Design and Fabrication of a Narrow-bandwidth Micromechanical Ring Filter using a Novel Process in UV-LIGA Technology
title_full_unstemmed Design and Fabrication of a Narrow-bandwidth Micromechanical Ring Filter using a Novel Process in UV-LIGA Technology
title_short Design and Fabrication of a Narrow-bandwidth Micromechanical Ring Filter using a Novel Process in UV-LIGA Technology
title_sort design and fabrication of a narrow bandwidth micromechanical ring filter using a novel process in uv liga technology
topic Micromechanical Ring Filter
Nickel Electroplating
SU-8 Photoresist
UV-LIGA
url http://ijeee.iust.ac.ir/browse.php?a_code=A-10-612-3&slc_lang=en&sid=1
work_keys_str_mv AT abijari designandfabricationofanarrowbandwidthmicromechanicalringfilterusinganovelprocessinuvligatechnology
AT shkeshmiri designandfabricationofanarrowbandwidthmicromechanicalringfilterusinganovelprocessinuvligatechnology
AT wwanburee designandfabricationofanarrowbandwidthmicromechanicalringfilterusinganovelprocessinuvligatechnology
AT chsriphung designandfabricationofanarrowbandwidthmicromechanicalringfilterusinganovelprocessinuvligatechnology
AT rphatthanakun designandfabricationofanarrowbandwidthmicromechanicalringfilterusinganovelprocessinuvligatechnology