Calibration and Experimentation of Discrete Elemental Model Parameters for Wheat Seeds with Different Filled Particle Radii

A Gas–solid two-phase flow coupling simulation is widely used to study the working process of pneumatic seed dischargers. Due to the demand for deterministic particle orbit numerical calculation models, seeds are mostly modeled using the particle aggregation method, where the seed model is formed th...

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Main Authors: Duanxu Ma, Song Shi, Jialin Hou, Jilei Zhou, Hui Li, Jiafeng Li
Format: Article
Language:English
Published: MDPI AG 2024-03-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/14/5/2075
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author Duanxu Ma
Song Shi
Jialin Hou
Jilei Zhou
Hui Li
Jiafeng Li
author_facet Duanxu Ma
Song Shi
Jialin Hou
Jilei Zhou
Hui Li
Jiafeng Li
author_sort Duanxu Ma
collection DOAJ
description A Gas–solid two-phase flow coupling simulation is widely used to study the working process of pneumatic seed dischargers. Due to the demand for deterministic particle orbit numerical calculation models, seeds are mostly modeled using the particle aggregation method, where the seed model is formed through particle aggregation bonding without overlapping. The smaller the radius and the more filled ball particles used in this method, the closer they resemble the real morphology of the seed. However, this results in the over-consumption of simulation computational resources and simulation time growth. In this study, we used wheat seeds as the research object, studied the effect of seed models with different filled ball radii on the kinetic response characteristics between the particles, and searched for the optimal number of filled ball particles for the seed model. With the help of three-dimensional scanning and inverse fitting methods to obtain the seed profile, we used different radii (0.2 mm, 0.24 mm, 0.28 mm, 0.32 mm, 0.36 mm, and 0.4 mm) to fill the ball particles, and formed a wheat particle bonding model for a gas–solid coupling simulation. We used a combination of real tests and simulation measurements of bottomless cylinder-lifting and slip-stacking. The interspecies static and dynamic friction factors in seed models with different radii of filled spherical particles were first calibrated using the angle of repose as an index. Then, the parameters were verified using bottomless cylinder lifting and slip stacking tests, which used the coefficient of variation for the simulation test’s angle of repose as an index. Our results show that the smaller the radius of the filled ball, the closer the simulation results were to the real value. Validation was conducted using a gas–solid coupling simulation of an air-blown wheat seed discharger, with the seed filling rate as an index. Our results showed that the simulation length and simulation accuracy were optimal when the radius of the filling particle was 0.32 mm.
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spelling doaj.art-8af12bffce0f448eac562873c1b7c8b12024-03-12T16:40:01ZengMDPI AGApplied Sciences2076-34172024-03-01145207510.3390/app14052075Calibration and Experimentation of Discrete Elemental Model Parameters for Wheat Seeds with Different Filled Particle RadiiDuanxu Ma0Song Shi1Jialin Hou2Jilei Zhou3Hui Li4Jiafeng Li5Shandong Academy of Agricultural Machinery, Jinan 250100, ChinaShandong Academy of Agricultural Machinery, Jinan 250100, ChinaCollege of Mechanical and Electronic Engineering, Shandong Agricultural University, Taian 271018, ChinaShandong Academy of Agricultural Machinery, Jinan 250100, ChinaShandong Academy of Agricultural Machinery, Jinan 250100, ChinaShandong Academy of Agricultural Machinery, Jinan 250100, ChinaA Gas–solid two-phase flow coupling simulation is widely used to study the working process of pneumatic seed dischargers. Due to the demand for deterministic particle orbit numerical calculation models, seeds are mostly modeled using the particle aggregation method, where the seed model is formed through particle aggregation bonding without overlapping. The smaller the radius and the more filled ball particles used in this method, the closer they resemble the real morphology of the seed. However, this results in the over-consumption of simulation computational resources and simulation time growth. In this study, we used wheat seeds as the research object, studied the effect of seed models with different filled ball radii on the kinetic response characteristics between the particles, and searched for the optimal number of filled ball particles for the seed model. With the help of three-dimensional scanning and inverse fitting methods to obtain the seed profile, we used different radii (0.2 mm, 0.24 mm, 0.28 mm, 0.32 mm, 0.36 mm, and 0.4 mm) to fill the ball particles, and formed a wheat particle bonding model for a gas–solid coupling simulation. We used a combination of real tests and simulation measurements of bottomless cylinder-lifting and slip-stacking. The interspecies static and dynamic friction factors in seed models with different radii of filled spherical particles were first calibrated using the angle of repose as an index. Then, the parameters were verified using bottomless cylinder lifting and slip stacking tests, which used the coefficient of variation for the simulation test’s angle of repose as an index. Our results show that the smaller the radius of the filled ball, the closer the simulation results were to the real value. Validation was conducted using a gas–solid coupling simulation of an air-blown wheat seed discharger, with the seed filling rate as an index. Our results showed that the simulation length and simulation accuracy were optimal when the radius of the filling particle was 0.32 mm.https://www.mdpi.com/2076-3417/14/5/2075wheatparticle fillingsimulationparameter calibration
spellingShingle Duanxu Ma
Song Shi
Jialin Hou
Jilei Zhou
Hui Li
Jiafeng Li
Calibration and Experimentation of Discrete Elemental Model Parameters for Wheat Seeds with Different Filled Particle Radii
Applied Sciences
wheat
particle filling
simulation
parameter calibration
title Calibration and Experimentation of Discrete Elemental Model Parameters for Wheat Seeds with Different Filled Particle Radii
title_full Calibration and Experimentation of Discrete Elemental Model Parameters for Wheat Seeds with Different Filled Particle Radii
title_fullStr Calibration and Experimentation of Discrete Elemental Model Parameters for Wheat Seeds with Different Filled Particle Radii
title_full_unstemmed Calibration and Experimentation of Discrete Elemental Model Parameters for Wheat Seeds with Different Filled Particle Radii
title_short Calibration and Experimentation of Discrete Elemental Model Parameters for Wheat Seeds with Different Filled Particle Radii
title_sort calibration and experimentation of discrete elemental model parameters for wheat seeds with different filled particle radii
topic wheat
particle filling
simulation
parameter calibration
url https://www.mdpi.com/2076-3417/14/5/2075
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AT songshi calibrationandexperimentationofdiscreteelementalmodelparametersforwheatseedswithdifferentfilledparticleradii
AT jialinhou calibrationandexperimentationofdiscreteelementalmodelparametersforwheatseedswithdifferentfilledparticleradii
AT jileizhou calibrationandexperimentationofdiscreteelementalmodelparametersforwheatseedswithdifferentfilledparticleradii
AT huili calibrationandexperimentationofdiscreteelementalmodelparametersforwheatseedswithdifferentfilledparticleradii
AT jiafengli calibrationandexperimentationofdiscreteelementalmodelparametersforwheatseedswithdifferentfilledparticleradii