Simultaneous fabrication of multiple tablets within seconds using tomographic volumetric 3D printing

3D printing is driving a shift in patient care away from a generalised model and towards personalised treatments. To complement fast-paced clinical environments, 3D printing technologies must provide sufficiently high throughputs for them to be feasibly implemented. Volumetric printing is an emergin...

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Main Authors: Lucía Rodríguez-Pombo, Laura Martínez-Castro, Xiaoyan Xu, Jun Jie Ong, Carlos Rial, Daniel Nieto García, Alejandro González-Santos, Julian Flores-González, Carmen Alvarez-Lorenzo, Abdul W. Basit, Alvaro Goyanes
Format: Article
Language:English
Published: Elsevier 2023-12-01
Series:International Journal of Pharmaceutics: X
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2590156723000105
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author Lucía Rodríguez-Pombo
Laura Martínez-Castro
Xiaoyan Xu
Jun Jie Ong
Carlos Rial
Daniel Nieto García
Alejandro González-Santos
Julian Flores-González
Carmen Alvarez-Lorenzo
Abdul W. Basit
Alvaro Goyanes
author_facet Lucía Rodríguez-Pombo
Laura Martínez-Castro
Xiaoyan Xu
Jun Jie Ong
Carlos Rial
Daniel Nieto García
Alejandro González-Santos
Julian Flores-González
Carmen Alvarez-Lorenzo
Abdul W. Basit
Alvaro Goyanes
author_sort Lucía Rodríguez-Pombo
collection DOAJ
description 3D printing is driving a shift in patient care away from a generalised model and towards personalised treatments. To complement fast-paced clinical environments, 3D printing technologies must provide sufficiently high throughputs for them to be feasibly implemented. Volumetric printing is an emerging 3D printing technology that affords such speeds, being capable of producing entire objects within seconds. In this study, for the first time, rotatory volumetric printing was used to simultaneously produce two torus- or cylinder-shaped paracetamol-loaded Printlets (3D printed tablets). Six resin formulations comprising paracetamol as the model drug, poly(ethylene glycol) diacrylate (PEGDA) 575 or 700 as photoreactive monomers, water and PEG 300 as non-reactive diluents, and lithium phenyl-2,4,6-trimethylbenzoylphosphinate (LAP) as the photoinitiator were investigated. Two printlets were successfully printed in 12 to 32 s and exhibited sustained drug release profiles. These results support the use of rotary volumetric printing for efficient and effective manufacturing of various personalised medicines at the same time. With the speed and precision it affords, rotatory volumetric printing has the potential to become one of the most promising alternative manufacturing technologies in the pharmaceutical industry.
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spelling doaj.art-8b4e28c772b348f197681513b93ce79d2023-06-21T06:59:12ZengElsevierInternational Journal of Pharmaceutics: X2590-15672023-12-015100166Simultaneous fabrication of multiple tablets within seconds using tomographic volumetric 3D printingLucía Rodríguez-Pombo0Laura Martínez-Castro1Xiaoyan Xu2Jun Jie Ong3Carlos Rial4Daniel Nieto García5Alejandro González-Santos6Julian Flores-González7Carmen Alvarez-Lorenzo8Abdul W. Basit9Alvaro Goyanes10Departamento de Farmacología, Farmacia y Tecnología Farmacéutica, I+D Farma (GI-1645), Facultad de Farmacia, Instituto de Materiales (iMATUS) and Health Research Institute of Santiago de Compostela (IDIS), Universidade de Santiago de Compostela, 15782 Santiago de Compostela, SpainDepartamento de Farmacología, Farmacia y Tecnología Farmacéutica, I+D Farma (GI-1645), Facultad de Farmacia, Instituto de Materiales (iMATUS) and Health Research Institute of Santiago de Compostela (IDIS), Universidade de Santiago de Compostela, 15782 Santiago de Compostela, SpainDepartment of Pharmaceutics, UCL School of Pharmacy, University College London, 29-39 Brunswick Square, London WC1N 1AX, UKDepartment of Pharmaceutics, UCL School of Pharmacy, University College London, 29-39 Brunswick Square, London WC1N 1AX, UKFabRx Ltd., Henwood House, Henwood, Ashford, Kent TN24 8DH, UKComplex Tissue Regeneration Department, MERLIN Institute for Technology Inspired Regenerative Medicine, Universiteitssingel 40, 6229ER Maastricht, the NetherlandsFacultad de Física, Centro de Investigación en Tecnologías Inteligentes (CITIUS), Universidade de Santiago de Compostela, 15782 Santiago de Compostela, SpainFacultad de Física, Centro de Investigación en Tecnologías Inteligentes (CITIUS), Universidade de Santiago de Compostela, 15782 Santiago de Compostela, SpainDepartamento de Farmacología, Farmacia y Tecnología Farmacéutica, I+D Farma (GI-1645), Facultad de Farmacia, Instituto de Materiales (iMATUS) and Health Research Institute of Santiago de Compostela (IDIS), Universidade de Santiago de Compostela, 15782 Santiago de Compostela, SpainDepartment of Pharmaceutics, UCL School of Pharmacy, University College London, 29-39 Brunswick Square, London WC1N 1AX, UK; FabRx Ltd., Henwood House, Henwood, Ashford, Kent TN24 8DH, UK; Corresponding authors at: Department of Pharmaceutics, UCL School of Pharmacy, University College London, 29-39 Brunswick Square, London WC1N 1AX, UK.Departamento de Farmacología, Farmacia y Tecnología Farmacéutica, I+D Farma (GI-1645), Facultad de Farmacia, Instituto de Materiales (iMATUS) and Health Research Institute of Santiago de Compostela (IDIS), Universidade de Santiago de Compostela, 15782 Santiago de Compostela, Spain; Department of Pharmaceutics, UCL School of Pharmacy, University College London, 29-39 Brunswick Square, London WC1N 1AX, UK; FabRx Ltd., Henwood House, Henwood, Ashford, Kent TN24 8DH, UK; Corresponding authors at: Department of Pharmaceutics, UCL School of Pharmacy, University College London, 29-39 Brunswick Square, London WC1N 1AX, UK.3D printing is driving a shift in patient care away from a generalised model and towards personalised treatments. To complement fast-paced clinical environments, 3D printing technologies must provide sufficiently high throughputs for them to be feasibly implemented. Volumetric printing is an emerging 3D printing technology that affords such speeds, being capable of producing entire objects within seconds. In this study, for the first time, rotatory volumetric printing was used to simultaneously produce two torus- or cylinder-shaped paracetamol-loaded Printlets (3D printed tablets). Six resin formulations comprising paracetamol as the model drug, poly(ethylene glycol) diacrylate (PEGDA) 575 or 700 as photoreactive monomers, water and PEG 300 as non-reactive diluents, and lithium phenyl-2,4,6-trimethylbenzoylphosphinate (LAP) as the photoinitiator were investigated. Two printlets were successfully printed in 12 to 32 s and exhibited sustained drug release profiles. These results support the use of rotary volumetric printing for efficient and effective manufacturing of various personalised medicines at the same time. With the speed and precision it affords, rotatory volumetric printing has the potential to become one of the most promising alternative manufacturing technologies in the pharmaceutical industry.http://www.sciencedirect.com/science/article/pii/S2590156723000105Vat photopolymerization 3D printed medicines3D rotary printingTomographic reconstruction3D printed drug productsPrinting pharmaceuticals and drug delivery systemsPersonalized formulations
spellingShingle Lucía Rodríguez-Pombo
Laura Martínez-Castro
Xiaoyan Xu
Jun Jie Ong
Carlos Rial
Daniel Nieto García
Alejandro González-Santos
Julian Flores-González
Carmen Alvarez-Lorenzo
Abdul W. Basit
Alvaro Goyanes
Simultaneous fabrication of multiple tablets within seconds using tomographic volumetric 3D printing
International Journal of Pharmaceutics: X
Vat photopolymerization 3D printed medicines
3D rotary printing
Tomographic reconstruction
3D printed drug products
Printing pharmaceuticals and drug delivery systems
Personalized formulations
title Simultaneous fabrication of multiple tablets within seconds using tomographic volumetric 3D printing
title_full Simultaneous fabrication of multiple tablets within seconds using tomographic volumetric 3D printing
title_fullStr Simultaneous fabrication of multiple tablets within seconds using tomographic volumetric 3D printing
title_full_unstemmed Simultaneous fabrication of multiple tablets within seconds using tomographic volumetric 3D printing
title_short Simultaneous fabrication of multiple tablets within seconds using tomographic volumetric 3D printing
title_sort simultaneous fabrication of multiple tablets within seconds using tomographic volumetric 3d printing
topic Vat photopolymerization 3D printed medicines
3D rotary printing
Tomographic reconstruction
3D printed drug products
Printing pharmaceuticals and drug delivery systems
Personalized formulations
url http://www.sciencedirect.com/science/article/pii/S2590156723000105
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