An Interference-Assisted Thermal Bonding Method for the Fabrication of Thermoplastic Microfluidic Devices

Solutions for the bonding and sealing of micro-channels in the manufacturing process of microfluidic devices are limited; therefore, further technical developments are required to determine these solutions. In this study, a new bonding method for thermoplastic microfluidic devices was developed by c...

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Main Authors: Yao Gong, Jang Min Park, Jiseok Lim
Format: Article
Language:English
Published: MDPI AG 2016-11-01
Series:Micromachines
Subjects:
Online Access:http://www.mdpi.com/2072-666X/7/11/211
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author Yao Gong
Jang Min Park
Jiseok Lim
author_facet Yao Gong
Jang Min Park
Jiseok Lim
author_sort Yao Gong
collection DOAJ
description Solutions for the bonding and sealing of micro-channels in the manufacturing process of microfluidic devices are limited; therefore, further technical developments are required to determine these solutions. In this study, a new bonding method for thermoplastic microfluidic devices was developed by combining an interference fit with a thermal treatment at low pressure. This involved a process of first injection molding thermoplastic substrates with a microchannel structure, and then performing bonding experiments at different bonding conditions. The results indicated the successful bonding of microchannels over a wide range of bonding pressures with the help of the interference fit. The study also determined additional advantages of the proposed bonding method by comparing the method with the conventional thermal bonding method.
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spelling doaj.art-8b55a4fb1efc47afb4bf8e97d9850d962022-12-22T02:42:44ZengMDPI AGMicromachines2072-666X2016-11-0171121110.3390/mi7110211mi7110211An Interference-Assisted Thermal Bonding Method for the Fabrication of Thermoplastic Microfluidic DevicesYao Gong0Jang Min Park1Jiseok Lim2School of Mechanical Engineering, Yeungnam University, Daehakro 280, Gyeongsan, 38541 Gyeongbuk, KoreaSchool of Mechanical Engineering, Yeungnam University, Daehakro 280, Gyeongsan, 38541 Gyeongbuk, KoreaSchool of Mechanical Engineering, Yeungnam University, Daehakro 280, Gyeongsan, 38541 Gyeongbuk, KoreaSolutions for the bonding and sealing of micro-channels in the manufacturing process of microfluidic devices are limited; therefore, further technical developments are required to determine these solutions. In this study, a new bonding method for thermoplastic microfluidic devices was developed by combining an interference fit with a thermal treatment at low pressure. This involved a process of first injection molding thermoplastic substrates with a microchannel structure, and then performing bonding experiments at different bonding conditions. The results indicated the successful bonding of microchannels over a wide range of bonding pressures with the help of the interference fit. The study also determined additional advantages of the proposed bonding method by comparing the method with the conventional thermal bonding method.http://www.mdpi.com/2072-666X/7/11/211lab-on-a-chipthermal bondinginterference fitinjection molding
spellingShingle Yao Gong
Jang Min Park
Jiseok Lim
An Interference-Assisted Thermal Bonding Method for the Fabrication of Thermoplastic Microfluidic Devices
Micromachines
lab-on-a-chip
thermal bonding
interference fit
injection molding
title An Interference-Assisted Thermal Bonding Method for the Fabrication of Thermoplastic Microfluidic Devices
title_full An Interference-Assisted Thermal Bonding Method for the Fabrication of Thermoplastic Microfluidic Devices
title_fullStr An Interference-Assisted Thermal Bonding Method for the Fabrication of Thermoplastic Microfluidic Devices
title_full_unstemmed An Interference-Assisted Thermal Bonding Method for the Fabrication of Thermoplastic Microfluidic Devices
title_short An Interference-Assisted Thermal Bonding Method for the Fabrication of Thermoplastic Microfluidic Devices
title_sort interference assisted thermal bonding method for the fabrication of thermoplastic microfluidic devices
topic lab-on-a-chip
thermal bonding
interference fit
injection molding
url http://www.mdpi.com/2072-666X/7/11/211
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