(Fe,Mn)3AlCx κ-carbide formation and characterization in pack aluminization of Fe–29Mn–9Al–0.9C lightweight steel

The Fe–Mn–Al–C lightweight steel has been widely studied due to its higher strength-to-weight ratio and potential applications for automotive vehicles, energy, transportation and mining industries. In general, the strength and ductility of the Fe–Mn–Al–C lightweight steel can be improved by the form...

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Main Authors: Bih-Show Lou, Yen-Yu Chen, Zih-You Wu, Yu-Chu Kuo, Jenq-Gong Duh, Jyh-Wei Lee
Format: Article
Language:English
Published: Elsevier 2022-09-01
Series:Journal of Materials Research and Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S223878542201184X
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author Bih-Show Lou
Yen-Yu Chen
Zih-You Wu
Yu-Chu Kuo
Jenq-Gong Duh
Jyh-Wei Lee
author_facet Bih-Show Lou
Yen-Yu Chen
Zih-You Wu
Yu-Chu Kuo
Jenq-Gong Duh
Jyh-Wei Lee
author_sort Bih-Show Lou
collection DOAJ
description The Fe–Mn–Al–C lightweight steel has been widely studied due to its higher strength-to-weight ratio and potential applications for automotive vehicles, energy, transportation and mining industries. In general, the strength and ductility of the Fe–Mn–Al–C lightweight steel can be improved by the formation of nano-sized (Fe,Mn)3AlCx κ-carbide precipitates by a proper heat treatment below 800 °C. In this work, a unique micrometer scale κ-carbide phase transformation phenomenon induced by the pack aluminization in the Fe–29Mn–9Al–0.9C lightweight steel was firstly reported.Extremely large columnar-like (Fe,Mn)3AlCx κ-carbide grains with average length of 18.1 μm embedded in the Fe3Al matrix were discovered in the interdiffusion zone of aluminization layer, which were totally different from these nanoscale κ-carbides precipitated in the austenitic steel matrix. The increased Al content in the pack aluminide coating/substrate interface reduced the chemical potential of carbon and became the driving force for carbon diffusion toward the coating/substrate interface. Therefore, due to the extremely low solubility of carbon in the Fe3Al phase and the inward diffusion of carbon atoms, very long columnar-like (Fe,Mn)3AlCx κ-carbide phases were thus produced in the interdiffusion zone. The average chemical concentration of the κ-carbide was 43.9Fe–27.3Mn–20.3Al–8.5 C (in at.%). The average hardness, elastic modulus and the lattice parameter of κ-carbide were 8.8 ± 0.3 GPa, 285 ± 10 GPa and 0.3764 nm, respectively. This study provided detailed chemical compositions, hardness and elastic modulus of (Fe,Mn)3AlCx κ-carbide phase for better understanding the carbide precipitation and strengthening mechanism of Fe–Mn–Al–C lightweight steel.
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spelling doaj.art-8b63576e584f4afba613af368c4d556d2022-12-22T04:32:47ZengElsevierJournal of Materials Research and Technology2238-78542022-09-012015241532(Fe,Mn)3AlCx κ-carbide formation and characterization in pack aluminization of Fe–29Mn–9Al–0.9C lightweight steelBih-Show Lou0Yen-Yu Chen1Zih-You Wu2Yu-Chu Kuo3Jenq-Gong Duh4Jyh-Wei Lee5Chemistry Division, Center for General Education, Chang Gung University, Taoyuan, Taiwan; Department of Orthopaedic Surgery, New Taipei Municipal TuCheng Hospital, Chang Gung Memorial Hospital, TaiwanDepartment of Materials and Chemical Engineering, Chinese Culture University, Taipei, TaiwanDepartment of Materials Science and Engineering, National Tsing Hua University, Hsinchu, TaiwanDepartment of Mechanical Engineering, Tungnan University, New Taipei City, TaiwanDepartment of Materials Science and Engineering, National Tsing Hua University, Hsinchu, TaiwanDepartment of Materials Engineering, Ming Chi University of Technology, New Taipei City, Taiwan; Center for Plasma and Thin Film Technologies, Ming Chi University of Technology, New Taipei City, Taiwan; Department of Mechanical Engineering, Chang Gung University, Taoyuan, Taiwan; Corresponding author.The Fe–Mn–Al–C lightweight steel has been widely studied due to its higher strength-to-weight ratio and potential applications for automotive vehicles, energy, transportation and mining industries. In general, the strength and ductility of the Fe–Mn–Al–C lightweight steel can be improved by the formation of nano-sized (Fe,Mn)3AlCx κ-carbide precipitates by a proper heat treatment below 800 °C. In this work, a unique micrometer scale κ-carbide phase transformation phenomenon induced by the pack aluminization in the Fe–29Mn–9Al–0.9C lightweight steel was firstly reported.Extremely large columnar-like (Fe,Mn)3AlCx κ-carbide grains with average length of 18.1 μm embedded in the Fe3Al matrix were discovered in the interdiffusion zone of aluminization layer, which were totally different from these nanoscale κ-carbides precipitated in the austenitic steel matrix. The increased Al content in the pack aluminide coating/substrate interface reduced the chemical potential of carbon and became the driving force for carbon diffusion toward the coating/substrate interface. Therefore, due to the extremely low solubility of carbon in the Fe3Al phase and the inward diffusion of carbon atoms, very long columnar-like (Fe,Mn)3AlCx κ-carbide phases were thus produced in the interdiffusion zone. The average chemical concentration of the κ-carbide was 43.9Fe–27.3Mn–20.3Al–8.5 C (in at.%). The average hardness, elastic modulus and the lattice parameter of κ-carbide were 8.8 ± 0.3 GPa, 285 ± 10 GPa and 0.3764 nm, respectively. This study provided detailed chemical compositions, hardness and elastic modulus of (Fe,Mn)3AlCx κ-carbide phase for better understanding the carbide precipitation and strengthening mechanism of Fe–Mn–Al–C lightweight steel.http://www.sciencedirect.com/science/article/pii/S223878542201184XFe–Mn–Al–C lightweight steelPack aluminization(Fe,Mn)3AlCx κ-carbide phaseFe3AlNanoindentation
spellingShingle Bih-Show Lou
Yen-Yu Chen
Zih-You Wu
Yu-Chu Kuo
Jenq-Gong Duh
Jyh-Wei Lee
(Fe,Mn)3AlCx κ-carbide formation and characterization in pack aluminization of Fe–29Mn–9Al–0.9C lightweight steel
Journal of Materials Research and Technology
Fe–Mn–Al–C lightweight steel
Pack aluminization
(Fe,Mn)3AlCx κ-carbide phase
Fe3Al
Nanoindentation
title (Fe,Mn)3AlCx κ-carbide formation and characterization in pack aluminization of Fe–29Mn–9Al–0.9C lightweight steel
title_full (Fe,Mn)3AlCx κ-carbide formation and characterization in pack aluminization of Fe–29Mn–9Al–0.9C lightweight steel
title_fullStr (Fe,Mn)3AlCx κ-carbide formation and characterization in pack aluminization of Fe–29Mn–9Al–0.9C lightweight steel
title_full_unstemmed (Fe,Mn)3AlCx κ-carbide formation and characterization in pack aluminization of Fe–29Mn–9Al–0.9C lightweight steel
title_short (Fe,Mn)3AlCx κ-carbide formation and characterization in pack aluminization of Fe–29Mn–9Al–0.9C lightweight steel
title_sort fe mn 3alcx κ carbide formation and characterization in pack aluminization of fe 29mn 9al 0 9c lightweight steel
topic Fe–Mn–Al–C lightweight steel
Pack aluminization
(Fe,Mn)3AlCx κ-carbide phase
Fe3Al
Nanoindentation
url http://www.sciencedirect.com/science/article/pii/S223878542201184X
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