Magnetorheological finishing of an irregular-shaped small-bore complex component using a small ball-end permanent-magnet polishing head
A novel magnetorheological finishing (MRF) process using a small ball-end permanent-magnet polishing head is proposed, and a four-axes linkage dedicated MRF machine tool is fabricated to achieve the nanofinishing of an irregular ψ-shaped small-bore complex component with concave surfaces of a curvat...
| Main Authors: | , , , |
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| Format: | Article |
| Language: | English |
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AIP Publishing LLC
2019-09-01
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| Series: | Nanotechnology and Precision Engineering |
| Online Access: | http://www.sciencedirect.com/science/article/pii/S2589554019300315 |
| _version_ | 1818961853181591552 |
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| author | Henan Liu Jian Cheng Tingzhang Wang Mingjun Chen |
| author_facet | Henan Liu Jian Cheng Tingzhang Wang Mingjun Chen |
| author_sort | Henan Liu |
| collection | DOAJ |
| description | A novel magnetorheological finishing (MRF) process using a small ball-end permanent-magnet polishing head is proposed, and a four-axes linkage dedicated MRF machine tool is fabricated to achieve the nanofinishing of an irregular ψ-shaped small-bore complex component with concave surfaces of a curvature radius less than 3 mm. The processing method of the complex component is introduced. Magnetostatic simulation during the entire finishing path is carried out to analyze the material removal characteristics. A typical ψ-shaped small-bore complex component is polished on the developed device, and a fine surface quality is obtained with surface roughness Ra of 0.0107 μm and surface accuracy of the finished spherical surfaces of 0.3320 μm (PV). These findings indicate that the proposed MRF process can perform the nanofinishing of a kind of small-bore complex component with small-curvature-radius concave surfaces. Keywords: Complex component, Magnetorheological finishing, Magnetostatic simulation, Small curvature radius |
| first_indexed | 2024-12-20T12:20:01Z |
| format | Article |
| id | doaj.art-8ba42f2ef6864c02a33274d6b915ac8c |
| institution | Directory Open Access Journal |
| issn | 2589-5540 |
| language | English |
| last_indexed | 2024-12-20T12:20:01Z |
| publishDate | 2019-09-01 |
| publisher | AIP Publishing LLC |
| record_format | Article |
| series | Nanotechnology and Precision Engineering |
| spelling | doaj.art-8ba42f2ef6864c02a33274d6b915ac8c2022-12-21T19:41:00ZengAIP Publishing LLCNanotechnology and Precision Engineering2589-55402019-09-0123125129Magnetorheological finishing of an irregular-shaped small-bore complex component using a small ball-end permanent-magnet polishing headHenan Liu0Jian Cheng1Tingzhang Wang2Mingjun Chen3School of Mechatronics Engineering, Harbin Institute of Technology, Harbin 150000, ChinaSchool of Mechatronics Engineering, Harbin Institute of Technology, Harbin 150000, ChinaSchool of Mechatronics Engineering, Harbin Institute of Technology, Harbin 150000, ChinaCorresponding author.; School of Mechatronics Engineering, Harbin Institute of Technology, Harbin 150000, ChinaA novel magnetorheological finishing (MRF) process using a small ball-end permanent-magnet polishing head is proposed, and a four-axes linkage dedicated MRF machine tool is fabricated to achieve the nanofinishing of an irregular ψ-shaped small-bore complex component with concave surfaces of a curvature radius less than 3 mm. The processing method of the complex component is introduced. Magnetostatic simulation during the entire finishing path is carried out to analyze the material removal characteristics. A typical ψ-shaped small-bore complex component is polished on the developed device, and a fine surface quality is obtained with surface roughness Ra of 0.0107 μm and surface accuracy of the finished spherical surfaces of 0.3320 μm (PV). These findings indicate that the proposed MRF process can perform the nanofinishing of a kind of small-bore complex component with small-curvature-radius concave surfaces. Keywords: Complex component, Magnetorheological finishing, Magnetostatic simulation, Small curvature radiushttp://www.sciencedirect.com/science/article/pii/S2589554019300315 |
| spellingShingle | Henan Liu Jian Cheng Tingzhang Wang Mingjun Chen Magnetorheological finishing of an irregular-shaped small-bore complex component using a small ball-end permanent-magnet polishing head Nanotechnology and Precision Engineering |
| title | Magnetorheological finishing of an irregular-shaped small-bore complex component using a small ball-end permanent-magnet polishing head |
| title_full | Magnetorheological finishing of an irregular-shaped small-bore complex component using a small ball-end permanent-magnet polishing head |
| title_fullStr | Magnetorheological finishing of an irregular-shaped small-bore complex component using a small ball-end permanent-magnet polishing head |
| title_full_unstemmed | Magnetorheological finishing of an irregular-shaped small-bore complex component using a small ball-end permanent-magnet polishing head |
| title_short | Magnetorheological finishing of an irregular-shaped small-bore complex component using a small ball-end permanent-magnet polishing head |
| title_sort | magnetorheological finishing of an irregular shaped small bore complex component using a small ball end permanent magnet polishing head |
| url | http://www.sciencedirect.com/science/article/pii/S2589554019300315 |
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