Study on Slag Forming Route of Dephosphorization in Combined Blown Converter

In order to achieve the purpose of high-efficiency dephosphorization by single-slag method during the combined blown converter steelmaking process, the CaO-SiO<sub>2</sub>-Fe<i><sub>t</sub></i>O-MgO-MnO-P<sub>2</sub>O<sub>5</sub> slag syste...

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Main Authors: Bin Zhu, Mingmei Zhu, Jie Luo, Xin Qiu, Yu Wang, Quanxin Zhang, Rongzhi Li, Bing Xie
Format: Article
Language:English
Published: MDPI AG 2021-07-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/11/8/1160
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author Bin Zhu
Mingmei Zhu
Jie Luo
Xin Qiu
Yu Wang
Quanxin Zhang
Rongzhi Li
Bing Xie
author_facet Bin Zhu
Mingmei Zhu
Jie Luo
Xin Qiu
Yu Wang
Quanxin Zhang
Rongzhi Li
Bing Xie
author_sort Bin Zhu
collection DOAJ
description In order to achieve the purpose of high-efficiency dephosphorization by single-slag method during the combined blown converter steelmaking process, the CaO-SiO<sub>2</sub>-Fe<i><sub>t</sub></i>O-MgO-MnO-P<sub>2</sub>O<sub>5</sub> slag system was taken as the research object, and the slag-forming route of dephosphorization was studied. The effects of slag compositions on the liquidus and the contour map of phosphorus distribution ratios (recorded as <i>L<sub>p</sub></i>) were calculated by thermodynamics software FactSage, and then the theoretic slag-forming route of dephosphorization was obtained. The effects of slag compositions on dephosphorization rate and <i>L<sub>p</sub></i> were studied by a high-temperature experiment. Based on the results of the theoretic calculation and high-temperature experiment, the actual slag-forming route of dephosphorization by the single-slag process in the combined blown converter was obtained: The initial slag composition should be around 15.0%CaO-44.0%SiO<sub>2</sub>-41.0%Fe<i><sub>t</sub></i>O. The composition of high-efficiency dephosphorization slag should be around 50.8%CaO-24.2%SiO<sub>2</sub>-25%Fe<i><sub>t</sub></i>O. The final slag composition should be around 65.6%CaO-28.3%SiO<sub>2</sub>-6.1%Fe<i><sub>t</sub></i>O. After using the actual slag-forming route in the production, the dephosphorization rate was increased by 3.6%, and the consumption of slagging materials was reduced by 3.78 kg/t.
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spelling doaj.art-8ba44346c829488abed8e94fc3d18e632023-11-22T08:40:19ZengMDPI AGMetals2075-47012021-07-01118116010.3390/met11081160Study on Slag Forming Route of Dephosphorization in Combined Blown ConverterBin Zhu0Mingmei Zhu1Jie Luo2Xin Qiu3Yu Wang4Quanxin Zhang5Rongzhi Li6Bing Xie7College of Materials Science and Engineering, Chongqing University, Chongqing 400044, ChinaCollege of Materials Science and Engineering, Chongqing University, Chongqing 400044, ChinaCollege of Materials Science and Engineering, Chongqing University, Chongqing 400044, ChinaCollege of Materials Science and Engineering, Chongqing University, Chongqing 400044, ChinaCollege of Materials Science and Engineering, Chongqing University, Chongqing 400044, ChinaChongqing Iron and Steel Research Institute Co. Ltd., Chongqing 400084, ChinaChongqing Iron and Steel Research Institute Co. Ltd., Chongqing 400084, ChinaCollege of Materials Science and Engineering, Chongqing University, Chongqing 400044, ChinaIn order to achieve the purpose of high-efficiency dephosphorization by single-slag method during the combined blown converter steelmaking process, the CaO-SiO<sub>2</sub>-Fe<i><sub>t</sub></i>O-MgO-MnO-P<sub>2</sub>O<sub>5</sub> slag system was taken as the research object, and the slag-forming route of dephosphorization was studied. The effects of slag compositions on the liquidus and the contour map of phosphorus distribution ratios (recorded as <i>L<sub>p</sub></i>) were calculated by thermodynamics software FactSage, and then the theoretic slag-forming route of dephosphorization was obtained. The effects of slag compositions on dephosphorization rate and <i>L<sub>p</sub></i> were studied by a high-temperature experiment. Based on the results of the theoretic calculation and high-temperature experiment, the actual slag-forming route of dephosphorization by the single-slag process in the combined blown converter was obtained: The initial slag composition should be around 15.0%CaO-44.0%SiO<sub>2</sub>-41.0%Fe<i><sub>t</sub></i>O. The composition of high-efficiency dephosphorization slag should be around 50.8%CaO-24.2%SiO<sub>2</sub>-25%Fe<i><sub>t</sub></i>O. The final slag composition should be around 65.6%CaO-28.3%SiO<sub>2</sub>-6.1%Fe<i><sub>t</sub></i>O. After using the actual slag-forming route in the production, the dephosphorization rate was increased by 3.6%, and the consumption of slagging materials was reduced by 3.78 kg/t.https://www.mdpi.com/2075-4701/11/8/1160dephosphorizationslag-forming routeCaO-SiO<sub>2</sub>-Fe<i><sub>t</sub></i>O-MgO-MnO-P<sub>2</sub>O<sub>5</sub> slag systemthermodynamic calculationsingle-slag process
spellingShingle Bin Zhu
Mingmei Zhu
Jie Luo
Xin Qiu
Yu Wang
Quanxin Zhang
Rongzhi Li
Bing Xie
Study on Slag Forming Route of Dephosphorization in Combined Blown Converter
Metals
dephosphorization
slag-forming route
CaO-SiO<sub>2</sub>-Fe<i><sub>t</sub></i>O-MgO-MnO-P<sub>2</sub>O<sub>5</sub> slag system
thermodynamic calculation
single-slag process
title Study on Slag Forming Route of Dephosphorization in Combined Blown Converter
title_full Study on Slag Forming Route of Dephosphorization in Combined Blown Converter
title_fullStr Study on Slag Forming Route of Dephosphorization in Combined Blown Converter
title_full_unstemmed Study on Slag Forming Route of Dephosphorization in Combined Blown Converter
title_short Study on Slag Forming Route of Dephosphorization in Combined Blown Converter
title_sort study on slag forming route of dephosphorization in combined blown converter
topic dephosphorization
slag-forming route
CaO-SiO<sub>2</sub>-Fe<i><sub>t</sub></i>O-MgO-MnO-P<sub>2</sub>O<sub>5</sub> slag system
thermodynamic calculation
single-slag process
url https://www.mdpi.com/2075-4701/11/8/1160
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AT xinqiu studyonslagformingrouteofdephosphorizationincombinedblownconverter
AT yuwang studyonslagformingrouteofdephosphorizationincombinedblownconverter
AT quanxinzhang studyonslagformingrouteofdephosphorizationincombinedblownconverter
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