Experimental Study Of Multi-Point Incremental Forming For Conical Parts
The development of rapid prototyping methods has been very drastic in recent years. One of these methods, with a nature similar to sheet-forming processes, is the incremental forming method. In the last two decades, this technique has attracted much attention in industrial applications. The incremen...
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| Format: | Article |
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Sharif University of Technology
2023-12-01
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| Series: | مهندسی مکانیک شریف |
| Subjects: | |
| Online Access: | https://sjme.journals.sharif.edu/article_22980_a55ba51b15f870977444e109e4aa9219.pdf |
| _version_ | 1797374985051832320 |
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| author | S. Faraj Y. Rostamiyan A.A. Shamsi Sarband |
| author_facet | S. Faraj Y. Rostamiyan A.A. Shamsi Sarband |
| author_sort | S. Faraj |
| collection | DOAJ |
| description | The development of rapid prototyping methods has been very drastic in recent years. One of these methods, with a nature similar to sheet-forming processes, is the incremental forming method. In the last two decades, this technique has attracted much attention in industrial applications. The incremental forming process has been able to play a major role in advancing industrial projects in the production of low-volume prototypes. This process is a suitable alternative to conventional forming processes in the single production of conical geometries because of the low cost of machinery, equipment, and tools. In this paper, the two-point incremental forming of conical parts by three multi-point matrix designs, including single, double, and three-step cylinders, were investigated. For this purpose, the feed rate (400-1000 mm/min) and the penetration step of the tool (0.5-1.1 mm) were investigated in three levels to form the aluminum sheets with a thickness of 0.5 mm. In the following, the effect of the input parameters on the limiting height of the formed specimens, thickness distribution, surface roughness, and geometric accuracy of longitudinal cut specimens was assessed. According to the results, using the multi-point matrixes, despite increasing the final geometric accuracy, friction was reduced compared to the conical matrix. Using a two-step matrix, deeper pieces were formed by increasing the formability of the sheet, in which the average height was improved by an average of 12%. However, no significant change was observed in the roughness of the samples formed by all three types of matrixes. Therefore, the design of the proposed matrix had almost no tangible effect on the final surface roughness output. From the view of geometric accuracy, the matrix design with three steps created the highest geometric accuracy, as well as the least deviation relative to the planned path. |
| first_indexed | 2024-03-08T19:13:41Z |
| format | Article |
| id | doaj.art-8bd8a4710daf4408bb29e984ae13105f |
| institution | Directory Open Access Journal |
| issn | 2676-4725 2676-4733 |
| language | fas |
| last_indexed | 2024-03-08T19:13:41Z |
| publishDate | 2023-12-01 |
| publisher | Sharif University of Technology |
| record_format | Article |
| series | مهندسی مکانیک شریف |
| spelling | doaj.art-8bd8a4710daf4408bb29e984ae13105f2023-12-27T08:14:08ZfasSharif University of Technologyمهندسی مکانیک شریف2676-47252676-47332023-12-0139.32374410.24200/j40.2022.60611.164422980Experimental Study Of Multi-Point Incremental Forming For Conical PartsS. Faraj0Y. Rostamiyan1A.A. Shamsi Sarband2Faculty of Mechanical Engineering Azad University, SariFaculty of Mechanical Engineering Azad University, SariFaculty of Mechanical Engineering Azad University, SariThe development of rapid prototyping methods has been very drastic in recent years. One of these methods, with a nature similar to sheet-forming processes, is the incremental forming method. In the last two decades, this technique has attracted much attention in industrial applications. The incremental forming process has been able to play a major role in advancing industrial projects in the production of low-volume prototypes. This process is a suitable alternative to conventional forming processes in the single production of conical geometries because of the low cost of machinery, equipment, and tools. In this paper, the two-point incremental forming of conical parts by three multi-point matrix designs, including single, double, and three-step cylinders, were investigated. For this purpose, the feed rate (400-1000 mm/min) and the penetration step of the tool (0.5-1.1 mm) were investigated in three levels to form the aluminum sheets with a thickness of 0.5 mm. In the following, the effect of the input parameters on the limiting height of the formed specimens, thickness distribution, surface roughness, and geometric accuracy of longitudinal cut specimens was assessed. According to the results, using the multi-point matrixes, despite increasing the final geometric accuracy, friction was reduced compared to the conical matrix. Using a two-step matrix, deeper pieces were formed by increasing the formability of the sheet, in which the average height was improved by an average of 12%. However, no significant change was observed in the roughness of the samples formed by all three types of matrixes. Therefore, the design of the proposed matrix had almost no tangible effect on the final surface roughness output. From the view of geometric accuracy, the matrix design with three steps created the highest geometric accuracy, as well as the least deviation relative to the planned path.https://sjme.journals.sharif.edu/article_22980_a55ba51b15f870977444e109e4aa9219.pdfincremental formingsupporting diegeometry deviationthickness distributionsurface roughness |
| spellingShingle | S. Faraj Y. Rostamiyan A.A. Shamsi Sarband Experimental Study Of Multi-Point Incremental Forming For Conical Parts مهندسی مکانیک شریف incremental forming supporting die geometry deviation thickness distribution surface roughness |
| title | Experimental Study Of Multi-Point Incremental Forming For Conical Parts |
| title_full | Experimental Study Of Multi-Point Incremental Forming For Conical Parts |
| title_fullStr | Experimental Study Of Multi-Point Incremental Forming For Conical Parts |
| title_full_unstemmed | Experimental Study Of Multi-Point Incremental Forming For Conical Parts |
| title_short | Experimental Study Of Multi-Point Incremental Forming For Conical Parts |
| title_sort | experimental study of multi point incremental forming for conical parts |
| topic | incremental forming supporting die geometry deviation thickness distribution surface roughness |
| url | https://sjme.journals.sharif.edu/article_22980_a55ba51b15f870977444e109e4aa9219.pdf |
| work_keys_str_mv | AT sfaraj experimentalstudyofmultipointincrementalformingforconicalparts AT yrostamiyan experimentalstudyofmultipointincrementalformingforconicalparts AT aashamsisarband experimentalstudyofmultipointincrementalformingforconicalparts |