DC Voltage Sensorless Predictive Control of a High-Efficiency PFC Single-Phase Rectifier Based on the Versatile Buck-Boost Converter

Many electronic power distribution systems have strong needs for highly efficient AC-DC conversion that can be satisfied by using a buck-boost converter at the core of the power factor correction (PFC) stage. These converters can regulate the input voltage in a wide range with reduced efforts compar...

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Main Authors: Catalina González-Castaño, Carlos Restrepo, Fredy Sanz, Andrii Chub, Roberto Giral
Format: Article
Language:English
Published: MDPI AG 2021-07-01
Series:Sensors
Subjects:
Online Access:https://www.mdpi.com/1424-8220/21/15/5107
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author Catalina González-Castaño
Carlos Restrepo
Fredy Sanz
Andrii Chub
Roberto Giral
author_facet Catalina González-Castaño
Carlos Restrepo
Fredy Sanz
Andrii Chub
Roberto Giral
author_sort Catalina González-Castaño
collection DOAJ
description Many electronic power distribution systems have strong needs for highly efficient AC-DC conversion that can be satisfied by using a buck-boost converter at the core of the power factor correction (PFC) stage. These converters can regulate the input voltage in a wide range with reduced efforts compared to other solutions. As a result, buck-boost converters could potentially improve the efficiency in applications requiring DC voltages lower than the peak grid voltage. This paper compares SEPIC, noninverting, and versatile buck-boost converters as PFC single-phase rectifiers. The converters are designed for an output voltage of 200 V and an rms input voltage of 220 V at 3.2 kW. The PFC uses an inner discrete-time predictive current control loop with an output voltage regulator based on a sensorless strategy. A PLECS thermal simulation is performed to obtain the power conversion efficiency results for the buck-boost converters considered. Thermal simulations show that the versatile buck-boost (VBB) converter, currently unexplored for this application, can provide higher power conversion efficiency than SEPIC and non-inverting buck-boost converters. Finally, a hardware-in-the-loop (HIL) real-time simulation for the VBB converter is performed using a PLECS RT Box 1 device. At the same time, the proposed controller is built and then flashed to a low-cost digital signal controller (DSC), which corresponds to the Texas Instruments LAUNCHXL-F28069M evaluation board. The HIL real-time results verify the correctness of the theoretical analysis and the effectiveness of the proposed architecture to operate with high power conversion efficiency and to regulate the DC output voltage without sensing it while the sinusoidal input current is perfectly in-phase with the grid voltage.
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spelling doaj.art-8bda47afd2a045fbae21b4a1693ceffa2023-11-22T06:10:33ZengMDPI AGSensors1424-82202021-07-012115510710.3390/s21155107DC Voltage Sensorless Predictive Control of a High-Efficiency PFC Single-Phase Rectifier Based on the Versatile Buck-Boost ConverterCatalina González-Castaño0Carlos Restrepo1Fredy Sanz2Andrii Chub3Roberto Giral4Facultad de Ingeniería, Ingeniería Mecatrónica de la Universidad Manuela Beltrán, Bogotá 110231, ColombiaDepartment of Electromechanics and Energy Conversion, Universidad de Talca, Curicó 3340000, ChileFacultad de Ingeniería, Ingeniería Mecatrónica de la Universidad Manuela Beltrán, Bogotá 110231, ColombiaDepartment of Electrical Power Engineering and Mechatronics, Tallinn University of Technology, 19086 Tallinn, EstoniaDepartament d’Enginyeria Electrònica, Elèctrica i Automàtica, Escola Tècnica Superior d’Enginyeria, Universitat Rovira i Virgili, 43007 Tarragona, SpainMany electronic power distribution systems have strong needs for highly efficient AC-DC conversion that can be satisfied by using a buck-boost converter at the core of the power factor correction (PFC) stage. These converters can regulate the input voltage in a wide range with reduced efforts compared to other solutions. As a result, buck-boost converters could potentially improve the efficiency in applications requiring DC voltages lower than the peak grid voltage. This paper compares SEPIC, noninverting, and versatile buck-boost converters as PFC single-phase rectifiers. The converters are designed for an output voltage of 200 V and an rms input voltage of 220 V at 3.2 kW. The PFC uses an inner discrete-time predictive current control loop with an output voltage regulator based on a sensorless strategy. A PLECS thermal simulation is performed to obtain the power conversion efficiency results for the buck-boost converters considered. Thermal simulations show that the versatile buck-boost (VBB) converter, currently unexplored for this application, can provide higher power conversion efficiency than SEPIC and non-inverting buck-boost converters. Finally, a hardware-in-the-loop (HIL) real-time simulation for the VBB converter is performed using a PLECS RT Box 1 device. At the same time, the proposed controller is built and then flashed to a low-cost digital signal controller (DSC), which corresponds to the Texas Instruments LAUNCHXL-F28069M evaluation board. The HIL real-time results verify the correctness of the theoretical analysis and the effectiveness of the proposed architecture to operate with high power conversion efficiency and to regulate the DC output voltage without sensing it while the sinusoidal input current is perfectly in-phase with the grid voltage.https://www.mdpi.com/1424-8220/21/15/5107AC-DC conversionsensorlesspredictive controlbuck-boost converterhigh efficiency conversionSEPIC
spellingShingle Catalina González-Castaño
Carlos Restrepo
Fredy Sanz
Andrii Chub
Roberto Giral
DC Voltage Sensorless Predictive Control of a High-Efficiency PFC Single-Phase Rectifier Based on the Versatile Buck-Boost Converter
Sensors
AC-DC conversion
sensorless
predictive control
buck-boost converter
high efficiency conversion
SEPIC
title DC Voltage Sensorless Predictive Control of a High-Efficiency PFC Single-Phase Rectifier Based on the Versatile Buck-Boost Converter
title_full DC Voltage Sensorless Predictive Control of a High-Efficiency PFC Single-Phase Rectifier Based on the Versatile Buck-Boost Converter
title_fullStr DC Voltage Sensorless Predictive Control of a High-Efficiency PFC Single-Phase Rectifier Based on the Versatile Buck-Boost Converter
title_full_unstemmed DC Voltage Sensorless Predictive Control of a High-Efficiency PFC Single-Phase Rectifier Based on the Versatile Buck-Boost Converter
title_short DC Voltage Sensorless Predictive Control of a High-Efficiency PFC Single-Phase Rectifier Based on the Versatile Buck-Boost Converter
title_sort dc voltage sensorless predictive control of a high efficiency pfc single phase rectifier based on the versatile buck boost converter
topic AC-DC conversion
sensorless
predictive control
buck-boost converter
high efficiency conversion
SEPIC
url https://www.mdpi.com/1424-8220/21/15/5107
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