Pitting Influence on Electrical Capacitance in EHL Rolling Contacts

This work presents an investigation on the influence of pitting in EHL rolling contact. The pitting geometry comes as an extension on the architecture for multi-physical numerical calculations of rolling element bearing contacts based on OpenFOAM. The model utilized is built according to the state-o...

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Main Authors: Anatoly Zaiat, Karim Ibrahim, Eckhard Kirchner
Format: Article
Language:English
Published: MDPI AG 2023-09-01
Series:Lubricants
Subjects:
Online Access:https://www.mdpi.com/2075-4442/11/10/419
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author Anatoly Zaiat
Karim Ibrahim
Eckhard Kirchner
author_facet Anatoly Zaiat
Karim Ibrahim
Eckhard Kirchner
author_sort Anatoly Zaiat
collection DOAJ
description This work presents an investigation on the influence of pitting in EHL rolling contact. The pitting geometry comes as an extension on the architecture for multi-physical numerical calculations of rolling element bearing contacts based on OpenFOAM. The model utilized is built according to the state-of-the-art for fluid–solid interaction and electro-quasi-static fields. In this framework, the contact is reduced to be two dimensional in order to reduce the computing costs needed. The changes in the electric properties, which are caused by pittings, are measured using the electric capacitance of the contact and put in perspective with regard to the EHL contacts geometry. The investigation delivers an evaluation on how surface degradation, in both the pitting width <i>w</i> and pitting depth <i>d</i> of the contact, affects the electric properties. It can be seen that the maximum deviations with different reduced radii for the same pitting structures are around 5% and would therefore hardly be distinguishable with corresponding measurements. By comparing the same data for the same ratio of pitting width to reduced radius, on the other hand, differences of up to 50% can be seen.
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spelling doaj.art-8bfa2b90ce87456f999c1f6c98cbfd252023-11-19T17:07:34ZengMDPI AGLubricants2075-44422023-09-01111041910.3390/lubricants11100419Pitting Influence on Electrical Capacitance in EHL Rolling ContactsAnatoly Zaiat0Karim Ibrahim1Eckhard Kirchner2Product Development and Machine Elements, Technical University of Darmstadt, Otto-Berndt-Straße 2, 64287 Darmstadt, GermanyProduct Development and Machine Elements, Technical University of Darmstadt, Otto-Berndt-Straße 2, 64287 Darmstadt, GermanyProduct Development and Machine Elements, Technical University of Darmstadt, Otto-Berndt-Straße 2, 64287 Darmstadt, GermanyThis work presents an investigation on the influence of pitting in EHL rolling contact. The pitting geometry comes as an extension on the architecture for multi-physical numerical calculations of rolling element bearing contacts based on OpenFOAM. The model utilized is built according to the state-of-the-art for fluid–solid interaction and electro-quasi-static fields. In this framework, the contact is reduced to be two dimensional in order to reduce the computing costs needed. The changes in the electric properties, which are caused by pittings, are measured using the electric capacitance of the contact and put in perspective with regard to the EHL contacts geometry. The investigation delivers an evaluation on how surface degradation, in both the pitting width <i>w</i> and pitting depth <i>d</i> of the contact, affects the electric properties. It can be seen that the maximum deviations with different reduced radii for the same pitting structures are around 5% and would therefore hardly be distinguishable with corresponding measurements. By comparing the same data for the same ratio of pitting width to reduced radius, on the other hand, differences of up to 50% can be seen.https://www.mdpi.com/2075-4442/11/10/419EHL (elasto-hydrodynamic lubrication)FSI (fluid–solid interaction)tribologyrolling bearingcondition monitoringpredictive maintenance
spellingShingle Anatoly Zaiat
Karim Ibrahim
Eckhard Kirchner
Pitting Influence on Electrical Capacitance in EHL Rolling Contacts
Lubricants
EHL (elasto-hydrodynamic lubrication)
FSI (fluid–solid interaction)
tribology
rolling bearing
condition monitoring
predictive maintenance
title Pitting Influence on Electrical Capacitance in EHL Rolling Contacts
title_full Pitting Influence on Electrical Capacitance in EHL Rolling Contacts
title_fullStr Pitting Influence on Electrical Capacitance in EHL Rolling Contacts
title_full_unstemmed Pitting Influence on Electrical Capacitance in EHL Rolling Contacts
title_short Pitting Influence on Electrical Capacitance in EHL Rolling Contacts
title_sort pitting influence on electrical capacitance in ehl rolling contacts
topic EHL (elasto-hydrodynamic lubrication)
FSI (fluid–solid interaction)
tribology
rolling bearing
condition monitoring
predictive maintenance
url https://www.mdpi.com/2075-4442/11/10/419
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