Research on Mechanical Properties of Origami Aluminum Honeycomb for Automobile Energy Absorbing Box

With the increasing number of automobiles on the road, passive safety has become a particularly important issue. In this paper, an energy-absorbing material, origami aluminum honeycomb, was manufactured by a welding process for use as an automobile energy absorbing box. The mechanical properties and...

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Main Authors: Wei Wei, Fengqiang Zhang, Youdong Xing, Hongxiang Wang, Rongqiang Liu
Format: Article
Language:English
Published: MDPI AG 2022-12-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/16/1/141
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author Wei Wei
Fengqiang Zhang
Youdong Xing
Hongxiang Wang
Rongqiang Liu
author_facet Wei Wei
Fengqiang Zhang
Youdong Xing
Hongxiang Wang
Rongqiang Liu
author_sort Wei Wei
collection DOAJ
description With the increasing number of automobiles on the road, passive safety has become a particularly important issue. In this paper, an energy-absorbing material, origami aluminum honeycomb, was manufactured by a welding process for use as an automobile energy absorbing box. The mechanical properties and deformation of welded origami aluminum honeycomb in three directions were studied through quasi-static and dynamic compression tests. The results show that the origami aluminum honeycomb had good mechanical energy absorption performance, and the optimal directions are identified. Combined with theoretical analysis, the errors between experiments and simulations are shown. The origami honeycomb structure was designed for use as an automobile energy absorbing box. Analysis shows that it could absorb at least 10% of the kinetic energy of a vehicle during a collision, and could play a role in protecting the interior of the vehicle.
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spelling doaj.art-8c0b187217524e9a9446809e15f69afa2023-11-16T15:47:35ZengMDPI AGMaterials1996-19442022-12-0116114110.3390/ma16010141Research on Mechanical Properties of Origami Aluminum Honeycomb for Automobile Energy Absorbing BoxWei Wei0Fengqiang Zhang1Youdong Xing2Hongxiang Wang3Rongqiang Liu4School of Mechatronics Engineering, Harbin Institute of Technology, Harbin 150001, ChinaShenzhen Cansinga Technology Co., Ltd., Shenzhen 518000, ChinaSchool of Mechanical Engineering, Shandong University of Technology, Zibo 255000, ChinaSchool of Mechatronics Engineering, Harbin Institute of Technology, Harbin 150001, ChinaSchool of Mechatronics Engineering, Harbin Institute of Technology, Harbin 150001, ChinaWith the increasing number of automobiles on the road, passive safety has become a particularly important issue. In this paper, an energy-absorbing material, origami aluminum honeycomb, was manufactured by a welding process for use as an automobile energy absorbing box. The mechanical properties and deformation of welded origami aluminum honeycomb in three directions were studied through quasi-static and dynamic compression tests. The results show that the origami aluminum honeycomb had good mechanical energy absorption performance, and the optimal directions are identified. Combined with theoretical analysis, the errors between experiments and simulations are shown. The origami honeycomb structure was designed for use as an automobile energy absorbing box. Analysis shows that it could absorb at least 10% of the kinetic energy of a vehicle during a collision, and could play a role in protecting the interior of the vehicle.https://www.mdpi.com/1996-1944/16/1/141origami aluminum honeycombautomobile energy absorbing boxmechanical propertiesenergy absorptionnumerical simulation
spellingShingle Wei Wei
Fengqiang Zhang
Youdong Xing
Hongxiang Wang
Rongqiang Liu
Research on Mechanical Properties of Origami Aluminum Honeycomb for Automobile Energy Absorbing Box
Materials
origami aluminum honeycomb
automobile energy absorbing box
mechanical properties
energy absorption
numerical simulation
title Research on Mechanical Properties of Origami Aluminum Honeycomb for Automobile Energy Absorbing Box
title_full Research on Mechanical Properties of Origami Aluminum Honeycomb for Automobile Energy Absorbing Box
title_fullStr Research on Mechanical Properties of Origami Aluminum Honeycomb for Automobile Energy Absorbing Box
title_full_unstemmed Research on Mechanical Properties of Origami Aluminum Honeycomb for Automobile Energy Absorbing Box
title_short Research on Mechanical Properties of Origami Aluminum Honeycomb for Automobile Energy Absorbing Box
title_sort research on mechanical properties of origami aluminum honeycomb for automobile energy absorbing box
topic origami aluminum honeycomb
automobile energy absorbing box
mechanical properties
energy absorption
numerical simulation
url https://www.mdpi.com/1996-1944/16/1/141
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