Summary: | In this paper, a new preparation technology is developed to make high-alumina coal gangue (HACG) auxiliary cementitious admixture by calcining HACG–Ca(OH)<sub>2</sub> (CH) mixture. HACG powders mixed with 20 wt.% CH were calcined within a temperature range of 600–900 °C, and the thermal transformation and mineral phase formation were analyzed. The hydration reaction between activated HACG–CH mixture and cement was also investigated. The results showed that HACG experienced a conventional transformation from kaolinite to metakaolin at 600 °C and finally to mullite at 900 °C, whereas CH underwent an unexpected transformation process from CH to CaO, then to CaCO<sub>3</sub>, and finally to CaO again. These substances’ states were associated with the dehydroxylation of CH, the chemical reaction between CaO and CO<sub>2</sub> generating from the combustion of carbon in HACG, and the decomposition of CaCO<sub>3</sub>, respectively. It is the formation of a large amount of CaO above 800 °C that favors the formation of hydratable products containing Al<sub>2</sub>O<sub>3</sub> in the calcining process and C-A-H gel in the hydration process. The mechanical properties of HACG–cement mortar specimens were measured, from which the optimal calcination temperature of 850 °C was determined. As compared with pure cement mortar specimens, the maximum 28-d flexural and compressive strengths of HACG–cement mortar specimens increased by 5.4% and 38.2%, respectively.
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