Mathematical morphology approach to internal defect analysis of A356 aluminum alloy wheel hubs

A356 aluminum alloy is a material widely used in the production of automobile wheels. Internal defects such as gas holes and shrinkage cavities are likely to develop in the process of low pressure casting. X-ray images of the hub are able to provide some information on such defects. This paper propo...

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Main Authors: Junsheng Zhang, Lihua Hao, Lusong Que, Mingquan Wang
Format: Article
Language:English
Published: AIMS Press 2020-04-01
Series:AIMS Mathematics
Subjects:
Online Access:https://www.aimspress.com/article/10.3934/math.2020209/fulltext.html
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author Junsheng Zhang
Lihua Hao
Lihua Hao
Lusong Que
Mingquan Wang
author_facet Junsheng Zhang
Lihua Hao
Lihua Hao
Lusong Que
Mingquan Wang
author_sort Junsheng Zhang
collection DOAJ
description A356 aluminum alloy is a material widely used in the production of automobile wheels. Internal defects such as gas holes and shrinkage cavities are likely to develop in the process of low pressure casting. X-ray images of the hub are able to provide some information on such defects. This paper proposes a defect extraction method which is built on mathematical morphology. It involves three operations, i.e., the top-hat transform, the top-hat reconstruction transform and the dilation reconstruction. A larger square structuring element and a small threshold are used firstly to obtain all potential defect areas of the hub. A structuring element of a suitable size are applied to different defect areas in subsequent extraction. A new threshold is then decided to get the final defect extraction results. The experimental results show that the above defect extraction method not only works on X-ray hub images, but is robust against the interference caused by noises and hub geometry, and hence can potentially be extensively applied to X-ray detection of hubs.
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spelling doaj.art-8c5fd148dcaf4766aa2d2ca31951f0082022-12-22T03:43:49ZengAIMS PressAIMS Mathematics2473-69882020-04-01543256327310.3934/math.2020209Mathematical morphology approach to internal defect analysis of A356 aluminum alloy wheel hubsJunsheng Zhang0 Lihua Hao1Lihua Hao2 Lusong Que3Mingquan Wang41 Science and Technology on Electronic Test and Measurement Laboratory, North University of China,Taiyuan 030051, China 2 Department of Electronic engineering, Taiyuan Institute of Technology, Taiyuan 030008, China1 Science and Technology on Electronic Test and Measurement Laboratory, North University of China,Taiyuan 030051, China1 Science and Technology on Electronic Test and Measurement Laboratory, North University of China,Taiyuan 030051, China1 Science and Technology on Electronic Test and Measurement Laboratory, North University of China,Taiyuan 030051, China1 Science and Technology on Electronic Test and Measurement Laboratory, North University of China,Taiyuan 030051, ChinaA356 aluminum alloy is a material widely used in the production of automobile wheels. Internal defects such as gas holes and shrinkage cavities are likely to develop in the process of low pressure casting. X-ray images of the hub are able to provide some information on such defects. This paper proposes a defect extraction method which is built on mathematical morphology. It involves three operations, i.e., the top-hat transform, the top-hat reconstruction transform and the dilation reconstruction. A larger square structuring element and a small threshold are used firstly to obtain all potential defect areas of the hub. A structuring element of a suitable size are applied to different defect areas in subsequent extraction. A new threshold is then decided to get the final defect extraction results. The experimental results show that the above defect extraction method not only works on X-ray hub images, but is robust against the interference caused by noises and hub geometry, and hence can potentially be extensively applied to X-ray detection of hubs.https://www.aimspress.com/article/10.3934/math.2020209/fulltext.htmlmathematical morphologya356 aluminum alloyautomobile wheel hubinternal defectx-ray testing
spellingShingle Junsheng Zhang
Lihua Hao
Lihua Hao
Lusong Que
Mingquan Wang
Mathematical morphology approach to internal defect analysis of A356 aluminum alloy wheel hubs
AIMS Mathematics
mathematical morphology
a356 aluminum alloy
automobile wheel hub
internal defect
x-ray testing
title Mathematical morphology approach to internal defect analysis of A356 aluminum alloy wheel hubs
title_full Mathematical morphology approach to internal defect analysis of A356 aluminum alloy wheel hubs
title_fullStr Mathematical morphology approach to internal defect analysis of A356 aluminum alloy wheel hubs
title_full_unstemmed Mathematical morphology approach to internal defect analysis of A356 aluminum alloy wheel hubs
title_short Mathematical morphology approach to internal defect analysis of A356 aluminum alloy wheel hubs
title_sort mathematical morphology approach to internal defect analysis of a356 aluminum alloy wheel hubs
topic mathematical morphology
a356 aluminum alloy
automobile wheel hub
internal defect
x-ray testing
url https://www.aimspress.com/article/10.3934/math.2020209/fulltext.html
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AT lihuahao mathematicalmorphologyapproachtointernaldefectanalysisofa356aluminumalloywheelhubs
AT lusongque mathematicalmorphologyapproachtointernaldefectanalysisofa356aluminumalloywheelhubs
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