A Sustainable Methodology Using Lean and Smart Manufacturing for the Cleaner Production of Shop Floor Management in Industry 4.0
The production management system in Industry 4.0 is emphasizes the improvement of productivity within limited constraints by sustainable production planning models. To accomplish this, several approaches are used which include lean manufacturing, kaizen, smart manufacturing, flexible manufacturing s...
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| Format: | Article |
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MDPI AG
2022-01-01
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| Series: | Mathematics |
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| Online Access: | https://www.mdpi.com/2227-7390/10/3/347 |
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| author | Varun Tripathi Somnath Chattopadhyaya Alok Kumar Mukhopadhyay Shubham Sharma Changhe Li Gianpaolo Di Bona |
| author_facet | Varun Tripathi Somnath Chattopadhyaya Alok Kumar Mukhopadhyay Shubham Sharma Changhe Li Gianpaolo Di Bona |
| author_sort | Varun Tripathi |
| collection | DOAJ |
| description | The production management system in Industry 4.0 is emphasizes the improvement of productivity within limited constraints by sustainable production planning models. To accomplish this, several approaches are used which include lean manufacturing, kaizen, smart manufacturing, flexible manufacturing systems, cyber–physical systems, artificial intelligence, and the industrial Internet of Things in the present scenario. These approaches are used for operations management in industries, and specifically productivity maximization with cleaner shop floor environmental management, and issues such as worker safety and product quality. The present research aimed to develop a methodology for cleaner production management using lean and smart manufacturing in industry 4.0. The developed methodology would able to enhance productivity within restricted resources in the production system. The developed methodology was validated by production enhancement achieved in two case study investigations within the automobile manufacturing industry and a mining machinery assembly unit. The results reveal that the developed methodology could provide a sustainable production system and problem-solving that are key to controlling production shop floor management in the context of industry 4.0. It is also capable of enhancing the productivity level within limited constraints. The novelty of the present research lies in the fact that this type of methodology, which has been developed for the first time, helps the industry individual to enhance production in Industry 4.0 within confined assets by the elimination of several problems encountered in shop floor management. Therefore, the authors of the present study strongly believe that the developed methodology would be beneficial for industry individuals to enhance shop floor management within constraints in industry 4.0. |
| first_indexed | 2024-03-09T23:33:18Z |
| format | Article |
| id | doaj.art-8c81c3c2a9b54b43b156ab43bc641170 |
| institution | Directory Open Access Journal |
| issn | 2227-7390 |
| language | English |
| last_indexed | 2024-03-09T23:33:18Z |
| publishDate | 2022-01-01 |
| publisher | MDPI AG |
| record_format | Article |
| series | Mathematics |
| spelling | doaj.art-8c81c3c2a9b54b43b156ab43bc6411702023-11-23T17:06:03ZengMDPI AGMathematics2227-73902022-01-0110334710.3390/math10030347A Sustainable Methodology Using Lean and Smart Manufacturing for the Cleaner Production of Shop Floor Management in Industry 4.0Varun Tripathi0Somnath Chattopadhyaya1Alok Kumar Mukhopadhyay2Shubham Sharma3Changhe Li4Gianpaolo Di Bona5Department of Mechanical Engineering, Accurate Institute of Management & Technology, Greater Noida 201306, IndiaDepartment of Mechanical Engineering, Indian Institute of Technology (ISM), Dhanbad 826004, IndiaDepartment of Mining Machinery Engineering, Indian Institute of Technology (ISM), Dhanbad 826004, IndiaDepartment of Mechanical Engineering, IK Gujral Punjab Technical University, Main Campus-Kapurthala, Kapurthala 144603, IndiaSchool of Mechanical and Automotive Engineering, Qingdao University of Technology, Qingdao 266520, ChinaDepartment of Civil and Industrial Engineering, University of Cassino and Southern Lazio, 03043 Cassino, ItalyThe production management system in Industry 4.0 is emphasizes the improvement of productivity within limited constraints by sustainable production planning models. To accomplish this, several approaches are used which include lean manufacturing, kaizen, smart manufacturing, flexible manufacturing systems, cyber–physical systems, artificial intelligence, and the industrial Internet of Things in the present scenario. These approaches are used for operations management in industries, and specifically productivity maximization with cleaner shop floor environmental management, and issues such as worker safety and product quality. The present research aimed to develop a methodology for cleaner production management using lean and smart manufacturing in industry 4.0. The developed methodology would able to enhance productivity within restricted resources in the production system. The developed methodology was validated by production enhancement achieved in two case study investigations within the automobile manufacturing industry and a mining machinery assembly unit. The results reveal that the developed methodology could provide a sustainable production system and problem-solving that are key to controlling production shop floor management in the context of industry 4.0. It is also capable of enhancing the productivity level within limited constraints. The novelty of the present research lies in the fact that this type of methodology, which has been developed for the first time, helps the industry individual to enhance production in Industry 4.0 within confined assets by the elimination of several problems encountered in shop floor management. Therefore, the authors of the present study strongly believe that the developed methodology would be beneficial for industry individuals to enhance shop floor management within constraints in industry 4.0.https://www.mdpi.com/2227-7390/10/3/347lean manufacturingsmart manufacturingcyber–physical systemflexible manufacturing systemartificial intelligenceindustry 4.0 technologies |
| spellingShingle | Varun Tripathi Somnath Chattopadhyaya Alok Kumar Mukhopadhyay Shubham Sharma Changhe Li Gianpaolo Di Bona A Sustainable Methodology Using Lean and Smart Manufacturing for the Cleaner Production of Shop Floor Management in Industry 4.0 Mathematics lean manufacturing smart manufacturing cyber–physical system flexible manufacturing system artificial intelligence industry 4.0 technologies |
| title | A Sustainable Methodology Using Lean and Smart Manufacturing for the Cleaner Production of Shop Floor Management in Industry 4.0 |
| title_full | A Sustainable Methodology Using Lean and Smart Manufacturing for the Cleaner Production of Shop Floor Management in Industry 4.0 |
| title_fullStr | A Sustainable Methodology Using Lean and Smart Manufacturing for the Cleaner Production of Shop Floor Management in Industry 4.0 |
| title_full_unstemmed | A Sustainable Methodology Using Lean and Smart Manufacturing for the Cleaner Production of Shop Floor Management in Industry 4.0 |
| title_short | A Sustainable Methodology Using Lean and Smart Manufacturing for the Cleaner Production of Shop Floor Management in Industry 4.0 |
| title_sort | sustainable methodology using lean and smart manufacturing for the cleaner production of shop floor management in industry 4 0 |
| topic | lean manufacturing smart manufacturing cyber–physical system flexible manufacturing system artificial intelligence industry 4.0 technologies |
| url | https://www.mdpi.com/2227-7390/10/3/347 |
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