Mechanical Characterization of AA8006 Aluminum Alloy through Cold Free Forming Test

In this work, for the first time thin, sheets of AA8006 aluminum alloy, that are commonly used for food packaging, were mechanically characterized through an unconventional free-forming technique that was performed at room temperature. This technique constitutes an economically effective solution to...

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Main Authors: Gianluca Parodo, Gillo Giuliano, Luca Sorrentino, Wilma Polini
Format: Article
Language:English
Published: MDPI AG 2023-06-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/13/6/1081
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author Gianluca Parodo
Gillo Giuliano
Luca Sorrentino
Wilma Polini
author_facet Gianluca Parodo
Gillo Giuliano
Luca Sorrentino
Wilma Polini
author_sort Gianluca Parodo
collection DOAJ
description In this work, for the first time thin, sheets of AA8006 aluminum alloy, that are commonly used for food packaging, were mechanically characterized through an unconventional free-forming technique that was performed at room temperature. This technique constitutes an economically effective solution to determine the constitutive equation of a metal sheet subjected to two-axes stresses. This state of stress reproduces the behavior of the material during the forming process better than the more traditional tensile test, which involves uniaxial stress. Specifically, the material constants were determined by using a simplified analytical model applied to the results of the experimental tests of the free forming process carried out at room temperature and constant pressure. Therefore, the obtained material constant values were used to simulate the same free-forming tests using FEM. In conclusion, the numerical results were in agreement with the experimental ones, thus confirming the goodness of the developed numerical model.
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spelling doaj.art-8cde2544a66241c584dfc9c3081fa88a2023-11-18T11:36:32ZengMDPI AGMetals2075-47012023-06-01136108110.3390/met13061081Mechanical Characterization of AA8006 Aluminum Alloy through Cold Free Forming TestGianluca Parodo0Gillo Giuliano1Luca Sorrentino2Wilma Polini3Department of Civil and Mechanical Engineering, University of Cassino and Southern Lazio, 03043 Cassino, ItalyDepartment of Civil and Mechanical Engineering, University of Cassino and Southern Lazio, 03043 Cassino, ItalyDepartment of Civil and Mechanical Engineering, University of Cassino and Southern Lazio, 03043 Cassino, ItalyDepartment of Civil and Mechanical Engineering, University of Cassino and Southern Lazio, 03043 Cassino, ItalyIn this work, for the first time thin, sheets of AA8006 aluminum alloy, that are commonly used for food packaging, were mechanically characterized through an unconventional free-forming technique that was performed at room temperature. This technique constitutes an economically effective solution to determine the constitutive equation of a metal sheet subjected to two-axes stresses. This state of stress reproduces the behavior of the material during the forming process better than the more traditional tensile test, which involves uniaxial stress. Specifically, the material constants were determined by using a simplified analytical model applied to the results of the experimental tests of the free forming process carried out at room temperature and constant pressure. Therefore, the obtained material constant values were used to simulate the same free-forming tests using FEM. In conclusion, the numerical results were in agreement with the experimental ones, thus confirming the goodness of the developed numerical model.https://www.mdpi.com/2075-4701/13/6/1081free forming testcold formingultra thin sheetsAA8006 aluminum alloyfinite element method
spellingShingle Gianluca Parodo
Gillo Giuliano
Luca Sorrentino
Wilma Polini
Mechanical Characterization of AA8006 Aluminum Alloy through Cold Free Forming Test
Metals
free forming test
cold forming
ultra thin sheets
AA8006 aluminum alloy
finite element method
title Mechanical Characterization of AA8006 Aluminum Alloy through Cold Free Forming Test
title_full Mechanical Characterization of AA8006 Aluminum Alloy through Cold Free Forming Test
title_fullStr Mechanical Characterization of AA8006 Aluminum Alloy through Cold Free Forming Test
title_full_unstemmed Mechanical Characterization of AA8006 Aluminum Alloy through Cold Free Forming Test
title_short Mechanical Characterization of AA8006 Aluminum Alloy through Cold Free Forming Test
title_sort mechanical characterization of aa8006 aluminum alloy through cold free forming test
topic free forming test
cold forming
ultra thin sheets
AA8006 aluminum alloy
finite element method
url https://www.mdpi.com/2075-4701/13/6/1081
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