Effects of Different Grinding Media and Milling Conditions on the Flotation Performance of a Copper-Pyrite Ore

Different milling conditions, such as wet or dry, and use of different grinding media have a great impact on the flotation performance of sulphide minerals. In the present study, the effects of wet and dry grinding and the use of different grinding media, such as mild steel (MS) and stainless steel...

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Main Authors: N. Metin Can, Çağrı Başaran
Format: Article
Language:English
Published: MDPI AG 2023-01-01
Series:Minerals
Subjects:
Online Access:https://www.mdpi.com/2075-163X/13/1/85
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author N. Metin Can
Çağrı Başaran
author_facet N. Metin Can
Çağrı Başaran
author_sort N. Metin Can
collection DOAJ
description Different milling conditions, such as wet or dry, and use of different grinding media have a great impact on the flotation performance of sulphide minerals. In the present study, the effects of wet and dry grinding and the use of different grinding media, such as mild steel (MS) and stainless steel (SS), were investigated on a Cu-sulphide ore. The samples were ground as dry and wet with both grinding media, to a P<sub>80</sub> value of −75 µm, and then flotation was carried out under the same conditions. The obtained data from flotation were evaluated in terms of solid/water recovery, chalcopyrite/pyrite recovery and separation efficiency. The effects of different milling conditions were discussed with the measured chemical parameters such as redox potential and dissolved oxygen level together with the flotation rate of chalcopyrite. The redox potential of the dry ground ore, irrespective of the type of milling media, was measured considerably higher than the wet grinding conditions. With SS media flotation, the rate of Cu was high for dry grinding, resulting in a higher selective concentrate in terms of grade. However, Cu recovery was lower due to the instability of the froth structure. Separation efficiency pointed out that the best flotation performance could be obtained using a wet grinding condition with MS balls.
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spelling doaj.art-8ce8edfd81e247cf96c812f2607d49c72023-11-30T23:39:35ZengMDPI AGMinerals2075-163X2023-01-011318510.3390/min13010085Effects of Different Grinding Media and Milling Conditions on the Flotation Performance of a Copper-Pyrite OreN. Metin Can0Çağrı Başaran1Department of Mining Engineering, Hacettepe University, Beytepe, Ankara 06800, TurkeyKonutkent Mah., 2944 Sk., No. 10, Ankara 06810, TurkeyDifferent milling conditions, such as wet or dry, and use of different grinding media have a great impact on the flotation performance of sulphide minerals. In the present study, the effects of wet and dry grinding and the use of different grinding media, such as mild steel (MS) and stainless steel (SS), were investigated on a Cu-sulphide ore. The samples were ground as dry and wet with both grinding media, to a P<sub>80</sub> value of −75 µm, and then flotation was carried out under the same conditions. The obtained data from flotation were evaluated in terms of solid/water recovery, chalcopyrite/pyrite recovery and separation efficiency. The effects of different milling conditions were discussed with the measured chemical parameters such as redox potential and dissolved oxygen level together with the flotation rate of chalcopyrite. The redox potential of the dry ground ore, irrespective of the type of milling media, was measured considerably higher than the wet grinding conditions. With SS media flotation, the rate of Cu was high for dry grinding, resulting in a higher selective concentrate in terms of grade. However, Cu recovery was lower due to the instability of the froth structure. Separation efficiency pointed out that the best flotation performance could be obtained using a wet grinding condition with MS balls.https://www.mdpi.com/2075-163X/13/1/85dry/wet grindingstainless/mild steel ballflotationsulphide ore
spellingShingle N. Metin Can
Çağrı Başaran
Effects of Different Grinding Media and Milling Conditions on the Flotation Performance of a Copper-Pyrite Ore
Minerals
dry/wet grinding
stainless/mild steel ball
flotation
sulphide ore
title Effects of Different Grinding Media and Milling Conditions on the Flotation Performance of a Copper-Pyrite Ore
title_full Effects of Different Grinding Media and Milling Conditions on the Flotation Performance of a Copper-Pyrite Ore
title_fullStr Effects of Different Grinding Media and Milling Conditions on the Flotation Performance of a Copper-Pyrite Ore
title_full_unstemmed Effects of Different Grinding Media and Milling Conditions on the Flotation Performance of a Copper-Pyrite Ore
title_short Effects of Different Grinding Media and Milling Conditions on the Flotation Performance of a Copper-Pyrite Ore
title_sort effects of different grinding media and milling conditions on the flotation performance of a copper pyrite ore
topic dry/wet grinding
stainless/mild steel ball
flotation
sulphide ore
url https://www.mdpi.com/2075-163X/13/1/85
work_keys_str_mv AT nmetincan effectsofdifferentgrindingmediaandmillingconditionsontheflotationperformanceofacopperpyriteore
AT cagrıbasaran effectsofdifferentgrindingmediaandmillingconditionsontheflotationperformanceofacopperpyriteore