Potential analysis of a waste heat recovery combined system based on recuperator and organic Rankine cycle on rotorcraft powerplant
Nowadays, substantial research efforts are being devoted to technologies which could potentially increase propulsion efficiency and reduce emissions of aircrafts. For this purpose, a waste heat recovery (WHR) combined system based on recuperator and organic Rankine cycle (ORC) is proposed in this pa...
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Format: | Article |
Language: | English |
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Elsevier
2024-03-01
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Series: | Case Studies in Thermal Engineering |
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Online Access: | http://www.sciencedirect.com/science/article/pii/S2214157X24001679 |
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author | Chengyu Zhang Lei Li Xiaojuan Guo Bing Hu Zhiyong Li |
author_facet | Chengyu Zhang Lei Li Xiaojuan Guo Bing Hu Zhiyong Li |
author_sort | Chengyu Zhang |
collection | DOAJ |
description | Nowadays, substantial research efforts are being devoted to technologies which could potentially increase propulsion efficiency and reduce emissions of aircrafts. For this purpose, a waste heat recovery (WHR) combined system based on recuperator and organic Rankine cycle (ORC) is proposed in this paper for rotorcraft powerplant application. The concept is systematically analyzed within an integrated multidisciplinary simulation framework targeting the implicit coupling between rotorcraft-engine system and WHR module under designated flight conditions, also taking the additional weight penalty into consideration. Obtained results through quantification of the potential benefits suggest a considerable improvement in engine fuel economy with the adoption of highly effective recuperator, and ORC can significantly increase the power output, representing more than 24% of the engine power with benzene as working fluid. Reducing the power-to-weight ratio of ORC from 4 to 0.5 kW/kg, the added weight of WHR unit grows exponentially from 80 to 450 kg, which heavily penalizes the valuable carrying capability of the rotorcraft and consequently results in an increase of approximately 3.35%–4.2% in fuel consumption for the designated cruise mode of the generic mission scenario. The overall methodology can be effectively deployed to assess the implementation of WHR technologies for rotorcraft powerplant applications under realistic flight operations. |
first_indexed | 2024-03-07T19:41:41Z |
format | Article |
id | doaj.art-8cef3d2357fc48208545f0c11ae72fa3 |
institution | Directory Open Access Journal |
issn | 2214-157X |
language | English |
last_indexed | 2024-03-07T19:41:41Z |
publishDate | 2024-03-01 |
publisher | Elsevier |
record_format | Article |
series | Case Studies in Thermal Engineering |
spelling | doaj.art-8cef3d2357fc48208545f0c11ae72fa32024-02-29T05:19:15ZengElsevierCase Studies in Thermal Engineering2214-157X2024-03-0155104136Potential analysis of a waste heat recovery combined system based on recuperator and organic Rankine cycle on rotorcraft powerplantChengyu Zhang0Lei Li1Xiaojuan Guo2Bing Hu3Zhiyong Li4Corresponding author. Guangdong Provincial Key Laboratory of Distributed Energy Systems, School of Chemical Engineering and Energy Technology, Dongguan University of Technology, Dongguan, 523808, China.; Guangdong Provincial Key Laboratory of Distributed Energy Systems, School of Chemical Engineering and Energy Technology, Dongguan University of Technology, ChinaGuangdong Provincial Key Laboratory of Distributed Energy Systems, School of Chemical Engineering and Energy Technology, Dongguan University of Technology, ChinaGuangdong Provincial Key Laboratory of Distributed Energy Systems, School of Chemical Engineering and Energy Technology, Dongguan University of Technology, ChinaGuangdong Provincial Key Laboratory of Distributed Energy Systems, School of Chemical Engineering and Energy Technology, Dongguan University of Technology, ChinaGuangdong Provincial Key Laboratory of Distributed Energy Systems, School of Chemical Engineering and Energy Technology, Dongguan University of Technology, ChinaNowadays, substantial research efforts are being devoted to technologies which could potentially increase propulsion efficiency and reduce emissions of aircrafts. For this purpose, a waste heat recovery (WHR) combined system based on recuperator and organic Rankine cycle (ORC) is proposed in this paper for rotorcraft powerplant application. The concept is systematically analyzed within an integrated multidisciplinary simulation framework targeting the implicit coupling between rotorcraft-engine system and WHR module under designated flight conditions, also taking the additional weight penalty into consideration. Obtained results through quantification of the potential benefits suggest a considerable improvement in engine fuel economy with the adoption of highly effective recuperator, and ORC can significantly increase the power output, representing more than 24% of the engine power with benzene as working fluid. Reducing the power-to-weight ratio of ORC from 4 to 0.5 kW/kg, the added weight of WHR unit grows exponentially from 80 to 450 kg, which heavily penalizes the valuable carrying capability of the rotorcraft and consequently results in an increase of approximately 3.35%–4.2% in fuel consumption for the designated cruise mode of the generic mission scenario. The overall methodology can be effectively deployed to assess the implementation of WHR technologies for rotorcraft powerplant applications under realistic flight operations.http://www.sciencedirect.com/science/article/pii/S2214157X24001679Waste heat recoveryRotorcraftRecuperatorOrganic Rankine cycle |
spellingShingle | Chengyu Zhang Lei Li Xiaojuan Guo Bing Hu Zhiyong Li Potential analysis of a waste heat recovery combined system based on recuperator and organic Rankine cycle on rotorcraft powerplant Case Studies in Thermal Engineering Waste heat recovery Rotorcraft Recuperator Organic Rankine cycle |
title | Potential analysis of a waste heat recovery combined system based on recuperator and organic Rankine cycle on rotorcraft powerplant |
title_full | Potential analysis of a waste heat recovery combined system based on recuperator and organic Rankine cycle on rotorcraft powerplant |
title_fullStr | Potential analysis of a waste heat recovery combined system based on recuperator and organic Rankine cycle on rotorcraft powerplant |
title_full_unstemmed | Potential analysis of a waste heat recovery combined system based on recuperator and organic Rankine cycle on rotorcraft powerplant |
title_short | Potential analysis of a waste heat recovery combined system based on recuperator and organic Rankine cycle on rotorcraft powerplant |
title_sort | potential analysis of a waste heat recovery combined system based on recuperator and organic rankine cycle on rotorcraft powerplant |
topic | Waste heat recovery Rotorcraft Recuperator Organic Rankine cycle |
url | http://www.sciencedirect.com/science/article/pii/S2214157X24001679 |
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