Potential analysis of a waste heat recovery combined system based on recuperator and organic Rankine cycle on rotorcraft powerplant

Nowadays, substantial research efforts are being devoted to technologies which could potentially increase propulsion efficiency and reduce emissions of aircrafts. For this purpose, a waste heat recovery (WHR) combined system based on recuperator and organic Rankine cycle (ORC) is proposed in this pa...

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Main Authors: Chengyu Zhang, Lei Li, Xiaojuan Guo, Bing Hu, Zhiyong Li
Format: Article
Language:English
Published: Elsevier 2024-03-01
Series:Case Studies in Thermal Engineering
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2214157X24001679
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author Chengyu Zhang
Lei Li
Xiaojuan Guo
Bing Hu
Zhiyong Li
author_facet Chengyu Zhang
Lei Li
Xiaojuan Guo
Bing Hu
Zhiyong Li
author_sort Chengyu Zhang
collection DOAJ
description Nowadays, substantial research efforts are being devoted to technologies which could potentially increase propulsion efficiency and reduce emissions of aircrafts. For this purpose, a waste heat recovery (WHR) combined system based on recuperator and organic Rankine cycle (ORC) is proposed in this paper for rotorcraft powerplant application. The concept is systematically analyzed within an integrated multidisciplinary simulation framework targeting the implicit coupling between rotorcraft-engine system and WHR module under designated flight conditions, also taking the additional weight penalty into consideration. Obtained results through quantification of the potential benefits suggest a considerable improvement in engine fuel economy with the adoption of highly effective recuperator, and ORC can significantly increase the power output, representing more than 24% of the engine power with benzene as working fluid. Reducing the power-to-weight ratio of ORC from 4 to 0.5 kW/kg, the added weight of WHR unit grows exponentially from 80 to 450 kg, which heavily penalizes the valuable carrying capability of the rotorcraft and consequently results in an increase of approximately 3.35%–4.2% in fuel consumption for the designated cruise mode of the generic mission scenario. The overall methodology can be effectively deployed to assess the implementation of WHR technologies for rotorcraft powerplant applications under realistic flight operations.
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spelling doaj.art-8cef3d2357fc48208545f0c11ae72fa32024-02-29T05:19:15ZengElsevierCase Studies in Thermal Engineering2214-157X2024-03-0155104136Potential analysis of a waste heat recovery combined system based on recuperator and organic Rankine cycle on rotorcraft powerplantChengyu Zhang0Lei Li1Xiaojuan Guo2Bing Hu3Zhiyong Li4Corresponding author. Guangdong Provincial Key Laboratory of Distributed Energy Systems, School of Chemical Engineering and Energy Technology, Dongguan University of Technology, Dongguan, 523808, China.; Guangdong Provincial Key Laboratory of Distributed Energy Systems, School of Chemical Engineering and Energy Technology, Dongguan University of Technology, ChinaGuangdong Provincial Key Laboratory of Distributed Energy Systems, School of Chemical Engineering and Energy Technology, Dongguan University of Technology, ChinaGuangdong Provincial Key Laboratory of Distributed Energy Systems, School of Chemical Engineering and Energy Technology, Dongguan University of Technology, ChinaGuangdong Provincial Key Laboratory of Distributed Energy Systems, School of Chemical Engineering and Energy Technology, Dongguan University of Technology, ChinaGuangdong Provincial Key Laboratory of Distributed Energy Systems, School of Chemical Engineering and Energy Technology, Dongguan University of Technology, ChinaNowadays, substantial research efforts are being devoted to technologies which could potentially increase propulsion efficiency and reduce emissions of aircrafts. For this purpose, a waste heat recovery (WHR) combined system based on recuperator and organic Rankine cycle (ORC) is proposed in this paper for rotorcraft powerplant application. The concept is systematically analyzed within an integrated multidisciplinary simulation framework targeting the implicit coupling between rotorcraft-engine system and WHR module under designated flight conditions, also taking the additional weight penalty into consideration. Obtained results through quantification of the potential benefits suggest a considerable improvement in engine fuel economy with the adoption of highly effective recuperator, and ORC can significantly increase the power output, representing more than 24% of the engine power with benzene as working fluid. Reducing the power-to-weight ratio of ORC from 4 to 0.5 kW/kg, the added weight of WHR unit grows exponentially from 80 to 450 kg, which heavily penalizes the valuable carrying capability of the rotorcraft and consequently results in an increase of approximately 3.35%–4.2% in fuel consumption for the designated cruise mode of the generic mission scenario. The overall methodology can be effectively deployed to assess the implementation of WHR technologies for rotorcraft powerplant applications under realistic flight operations.http://www.sciencedirect.com/science/article/pii/S2214157X24001679Waste heat recoveryRotorcraftRecuperatorOrganic Rankine cycle
spellingShingle Chengyu Zhang
Lei Li
Xiaojuan Guo
Bing Hu
Zhiyong Li
Potential analysis of a waste heat recovery combined system based on recuperator and organic Rankine cycle on rotorcraft powerplant
Case Studies in Thermal Engineering
Waste heat recovery
Rotorcraft
Recuperator
Organic Rankine cycle
title Potential analysis of a waste heat recovery combined system based on recuperator and organic Rankine cycle on rotorcraft powerplant
title_full Potential analysis of a waste heat recovery combined system based on recuperator and organic Rankine cycle on rotorcraft powerplant
title_fullStr Potential analysis of a waste heat recovery combined system based on recuperator and organic Rankine cycle on rotorcraft powerplant
title_full_unstemmed Potential analysis of a waste heat recovery combined system based on recuperator and organic Rankine cycle on rotorcraft powerplant
title_short Potential analysis of a waste heat recovery combined system based on recuperator and organic Rankine cycle on rotorcraft powerplant
title_sort potential analysis of a waste heat recovery combined system based on recuperator and organic rankine cycle on rotorcraft powerplant
topic Waste heat recovery
Rotorcraft
Recuperator
Organic Rankine cycle
url http://www.sciencedirect.com/science/article/pii/S2214157X24001679
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