Study of the effect of SLM energy density on residual stress and microstructure of porous bone scaffolds in cubic structures

In order to investigate the effect of energy density in selective laser melting (SLM) forming on the properties of porous bone scaffolds made of 316L stainless steel, the mechanism of different construction energy densities on the residual stress and microstructure of cubic porous bone scaffolds was...

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Main Authors: Zhang Sen, Xu Shubo, Zheng Wei, Han Juanjuan
Format: Article
Language:English
Published: EDP Sciences 2022-01-01
Series:International Journal for Simulation and Multidisciplinary Design Optimization
Subjects:
Online Access:https://www.ijsmdo.org/articles/smdo/full_html/2022/01/smdo220032/smdo220032.html
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author Zhang Sen
Xu Shubo
Zheng Wei
Han Juanjuan
author_facet Zhang Sen
Xu Shubo
Zheng Wei
Han Juanjuan
author_sort Zhang Sen
collection DOAJ
description In order to investigate the effect of energy density in selective laser melting (SLM) forming on the properties of porous bone scaffolds made of 316L stainless steel, the mechanism of different construction energy densities on the residual stress and microstructure of cubic porous bone scaffolds was investigated by combining experiments and finite element analysis. The results showed that many defects were formed in the scaffolds when too high or too low energy densities were used to form the porous bone scaffolds. In terms of microstructure, inappropriate energy densities caused some grains to appear coarse and dispersed, which directly led to a reduction in the corrosion resistance of the scaffolds. Most importantly, the stress and temperature field changes in the melt pool during the SLM forming process were obtained through finite element calculations and analysis, and it was found that the residual stress in the scaffolds was proportional to the energy density. After a comprehensive study of the finite element analysis results and experimental characterization, the optimum energy density for constructing cubic porous bone scaffolds with ideal defects and residual stress in the porous bone scaffolds was obtained.
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spelling doaj.art-8cf8e5f9907b4ab7b1d05b1319608a842022-12-22T04:18:37ZengEDP SciencesInternational Journal for Simulation and Multidisciplinary Design Optimization1779-62882022-01-01132310.1051/smdo/2022016smdo220032Study of the effect of SLM energy density on residual stress and microstructure of porous bone scaffolds in cubic structuresZhang Sen0Xu Shubo1https://orcid.org/0000-0003-3219-8464Zheng Wei2Han Juanjuan3School of Materials Science and Engineering, Shandong Jianzhu UniversitySchool of Materials Science and Engineering, Shandong Jianzhu UniversitySchool of Materials Science and Engineering, Shandong Jianzhu UniversitySchool of Materials Science and Engineering, Shandong Jianzhu UniversityIn order to investigate the effect of energy density in selective laser melting (SLM) forming on the properties of porous bone scaffolds made of 316L stainless steel, the mechanism of different construction energy densities on the residual stress and microstructure of cubic porous bone scaffolds was investigated by combining experiments and finite element analysis. The results showed that many defects were formed in the scaffolds when too high or too low energy densities were used to form the porous bone scaffolds. In terms of microstructure, inappropriate energy densities caused some grains to appear coarse and dispersed, which directly led to a reduction in the corrosion resistance of the scaffolds. Most importantly, the stress and temperature field changes in the melt pool during the SLM forming process were obtained through finite element calculations and analysis, and it was found that the residual stress in the scaffolds was proportional to the energy density. After a comprehensive study of the finite element analysis results and experimental characterization, the optimum energy density for constructing cubic porous bone scaffolds with ideal defects and residual stress in the porous bone scaffolds was obtained.https://www.ijsmdo.org/articles/smdo/full_html/2022/01/smdo220032/smdo220032.htmlporous bone scaffoldsselected laser meltingresidual stressmicrostructurefinite element analysis
spellingShingle Zhang Sen
Xu Shubo
Zheng Wei
Han Juanjuan
Study of the effect of SLM energy density on residual stress and microstructure of porous bone scaffolds in cubic structures
International Journal for Simulation and Multidisciplinary Design Optimization
porous bone scaffolds
selected laser melting
residual stress
microstructure
finite element analysis
title Study of the effect of SLM energy density on residual stress and microstructure of porous bone scaffolds in cubic structures
title_full Study of the effect of SLM energy density on residual stress and microstructure of porous bone scaffolds in cubic structures
title_fullStr Study of the effect of SLM energy density on residual stress and microstructure of porous bone scaffolds in cubic structures
title_full_unstemmed Study of the effect of SLM energy density on residual stress and microstructure of porous bone scaffolds in cubic structures
title_short Study of the effect of SLM energy density on residual stress and microstructure of porous bone scaffolds in cubic structures
title_sort study of the effect of slm energy density on residual stress and microstructure of porous bone scaffolds in cubic structures
topic porous bone scaffolds
selected laser melting
residual stress
microstructure
finite element analysis
url https://www.ijsmdo.org/articles/smdo/full_html/2022/01/smdo220032/smdo220032.html
work_keys_str_mv AT zhangsen studyoftheeffectofslmenergydensityonresidualstressandmicrostructureofporousbonescaffoldsincubicstructures
AT xushubo studyoftheeffectofslmenergydensityonresidualstressandmicrostructureofporousbonescaffoldsincubicstructures
AT zhengwei studyoftheeffectofslmenergydensityonresidualstressandmicrostructureofporousbonescaffoldsincubicstructures
AT hanjuanjuan studyoftheeffectofslmenergydensityonresidualstressandmicrostructureofporousbonescaffoldsincubicstructures