Chemical Structure and Side Reactions in Polyurea Synthesized via the Water–Diisocyanate Synthesis Pathway

Industrial polyureas are typically synthesized using diisocyanates via two possible alternative pathways: the extremely quick and highly exothermal diamine–diisocyanate pathway and the relatively slow and mild water–diisocyanate pathway. Although polyurea synthesis via the water–diisocyanate pathway...

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Main Author: Theodor Stern
Format: Article
Language:English
Published: MDPI AG 2023-08-01
Series:Polymers
Subjects:
Online Access:https://www.mdpi.com/2073-4360/15/17/3524
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author Theodor Stern
author_facet Theodor Stern
author_sort Theodor Stern
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description Industrial polyureas are typically synthesized using diisocyanates via two possible alternative pathways: the extremely quick and highly exothermal diamine–diisocyanate pathway and the relatively slow and mild water–diisocyanate pathway. Although polyurea synthesis via the water–diisocyanate pathway is known and has been industrially applied for many decades, there is surprisingly very little analytical information in the literature in relation to the type and extent of the occurring side reactions and the resulting chemical structures following this synthesis pathway. The synthesis of polyureas exhibiting very high concentrations of carbonyl-containing groups resulted in strong and accurate diagnostic analytical signals of combined FTIR and solid-state <sup>13</sup>C NMR analysis. Despite the strictly linear theoretical chemical structure designed, the syntheses resulted in highly nonlinear and crosslinked polymers. It was analytically found that the water–diisocyanate pathway preferentially produced highly dominant and almost equal contents of both biuret structures and tertiary oligo-uret structures, with a very small occurrence of urea groups. This is in strong contrast with the chemical structures previously obtained via the diamine–diisocyanate polyurea synthesis pathway, which almost exclusively resulted in biuret structures. The much slower reaction and crosslinking rate of the water–diisocyanate synthesis pathway enabled the further access of isocyanate groups to the already-formed secondary nitrogens, thus facilitating the formation of complex hierarchical tertiary oligo-uret structures.
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spelling doaj.art-8d0ad3e7b6aa41c7b6694f4b4c4f7e912023-11-19T08:42:51ZengMDPI AGPolymers2073-43602023-08-011517352410.3390/polym15173524Chemical Structure and Side Reactions in Polyurea Synthesized via the Water–Diisocyanate Synthesis PathwayTheodor Stern0Department of Chemical Engineering, Biotechnology and Materials, Faculty of Engineering, Ariel University, Ariel 40700, IsraelIndustrial polyureas are typically synthesized using diisocyanates via two possible alternative pathways: the extremely quick and highly exothermal diamine–diisocyanate pathway and the relatively slow and mild water–diisocyanate pathway. Although polyurea synthesis via the water–diisocyanate pathway is known and has been industrially applied for many decades, there is surprisingly very little analytical information in the literature in relation to the type and extent of the occurring side reactions and the resulting chemical structures following this synthesis pathway. The synthesis of polyureas exhibiting very high concentrations of carbonyl-containing groups resulted in strong and accurate diagnostic analytical signals of combined FTIR and solid-state <sup>13</sup>C NMR analysis. Despite the strictly linear theoretical chemical structure designed, the syntheses resulted in highly nonlinear and crosslinked polymers. It was analytically found that the water–diisocyanate pathway preferentially produced highly dominant and almost equal contents of both biuret structures and tertiary oligo-uret structures, with a very small occurrence of urea groups. This is in strong contrast with the chemical structures previously obtained via the diamine–diisocyanate polyurea synthesis pathway, which almost exclusively resulted in biuret structures. The much slower reaction and crosslinking rate of the water–diisocyanate synthesis pathway enabled the further access of isocyanate groups to the already-formed secondary nitrogens, thus facilitating the formation of complex hierarchical tertiary oligo-uret structures.https://www.mdpi.com/2073-4360/15/17/3524polyureacrosslinkingexpanded polyureaFTIRNMRpolymerization mechanism
spellingShingle Theodor Stern
Chemical Structure and Side Reactions in Polyurea Synthesized via the Water–Diisocyanate Synthesis Pathway
Polymers
polyurea
crosslinking
expanded polyurea
FTIR
NMR
polymerization mechanism
title Chemical Structure and Side Reactions in Polyurea Synthesized via the Water–Diisocyanate Synthesis Pathway
title_full Chemical Structure and Side Reactions in Polyurea Synthesized via the Water–Diisocyanate Synthesis Pathway
title_fullStr Chemical Structure and Side Reactions in Polyurea Synthesized via the Water–Diisocyanate Synthesis Pathway
title_full_unstemmed Chemical Structure and Side Reactions in Polyurea Synthesized via the Water–Diisocyanate Synthesis Pathway
title_short Chemical Structure and Side Reactions in Polyurea Synthesized via the Water–Diisocyanate Synthesis Pathway
title_sort chemical structure and side reactions in polyurea synthesized via the water diisocyanate synthesis pathway
topic polyurea
crosslinking
expanded polyurea
FTIR
NMR
polymerization mechanism
url https://www.mdpi.com/2073-4360/15/17/3524
work_keys_str_mv AT theodorstern chemicalstructureandsidereactionsinpolyureasynthesizedviathewaterdiisocyanatesynthesispathway