A Modified Brewing Procedure Informed by the Enzymatic Profiles of Gluten-Free Malts Significantly Improves Fermentable Sugar Generation in Gluten-Free Brewing

The mashing step underpins the brewing process, during which the endogenous amylolytic enzymes in the malt, chiefly β-amylase, α-amylase, and limit dextrinase, act concurrently to rapidly hydrolyze malt starch to fermentable sugars. With barley malts, the mashing step is relatively straightforward,...

Full description

Bibliographic Details
Main Authors: Andrew J. Ledley, Ryan J. Elias, Helene Hopfer, Darrell W. Cockburn
Format: Article
Language:English
Published: MDPI AG 2021-07-01
Series:Beverages
Subjects:
Online Access:https://www.mdpi.com/2306-5710/7/3/53
_version_ 1797520195233775616
author Andrew J. Ledley
Ryan J. Elias
Helene Hopfer
Darrell W. Cockburn
author_facet Andrew J. Ledley
Ryan J. Elias
Helene Hopfer
Darrell W. Cockburn
author_sort Andrew J. Ledley
collection DOAJ
description The mashing step underpins the brewing process, during which the endogenous amylolytic enzymes in the malt, chiefly β-amylase, α-amylase, and limit dextrinase, act concurrently to rapidly hydrolyze malt starch to fermentable sugars. With barley malts, the mashing step is relatively straightforward, due in part to malted barley’s high enzyme activity, enzyme thermostabilities, and gelatinization properties. However, barley beers also contain gluten and individuals with celiac disease or other gluten intolerances should avoid consuming these beers. Producing gluten-free beer from gluten-free malts is difficult, generally because gluten-free malts have lower enzyme activities. Strategies to produce gluten-free beers commonly rely on exogenous enzymes to perform the hydrolysis. In this study, it was determined that the pH optima of the enzymes from gluten-free malts correspond to regions already typically targeted for barley mashes, but that a lower mashing temperature was required as the enzymes exhibited low thermostability at common mashing temperatures. The ExGM decoction mashing procedure was developed to retain enzyme activity, but ensure starch gelatinization, and demonstrates a modified brewing procedure using gluten-free malts, or a combination of malts with sub-optimal enzyme profiles, that produces high fermentable sugar concentrations. This study demonstrates that gluten-free malts can produce high fermentable sugar concentrations without requiring enzyme supplementation.
first_indexed 2024-03-10T07:53:25Z
format Article
id doaj.art-8d67abc033314e6bbf8db8be2189c8fa
institution Directory Open Access Journal
issn 2306-5710
language English
last_indexed 2024-03-10T07:53:25Z
publishDate 2021-07-01
publisher MDPI AG
record_format Article
series Beverages
spelling doaj.art-8d67abc033314e6bbf8db8be2189c8fa2023-11-22T12:04:19ZengMDPI AGBeverages2306-57102021-07-01735310.3390/beverages7030053A Modified Brewing Procedure Informed by the Enzymatic Profiles of Gluten-Free Malts Significantly Improves Fermentable Sugar Generation in Gluten-Free BrewingAndrew J. Ledley0Ryan J. Elias1Helene Hopfer2Darrell W. Cockburn3Department of Food Science, College of Agricultural Sciences, The Pennsylvania State University, University Park, State College, PA 16802, USADepartment of Food Science, College of Agricultural Sciences, The Pennsylvania State University, University Park, State College, PA 16802, USADepartment of Food Science, College of Agricultural Sciences, The Pennsylvania State University, University Park, State College, PA 16802, USADepartment of Food Science, College of Agricultural Sciences, The Pennsylvania State University, University Park, State College, PA 16802, USAThe mashing step underpins the brewing process, during which the endogenous amylolytic enzymes in the malt, chiefly β-amylase, α-amylase, and limit dextrinase, act concurrently to rapidly hydrolyze malt starch to fermentable sugars. With barley malts, the mashing step is relatively straightforward, due in part to malted barley’s high enzyme activity, enzyme thermostabilities, and gelatinization properties. However, barley beers also contain gluten and individuals with celiac disease or other gluten intolerances should avoid consuming these beers. Producing gluten-free beer from gluten-free malts is difficult, generally because gluten-free malts have lower enzyme activities. Strategies to produce gluten-free beers commonly rely on exogenous enzymes to perform the hydrolysis. In this study, it was determined that the pH optima of the enzymes from gluten-free malts correspond to regions already typically targeted for barley mashes, but that a lower mashing temperature was required as the enzymes exhibited low thermostability at common mashing temperatures. The ExGM decoction mashing procedure was developed to retain enzyme activity, but ensure starch gelatinization, and demonstrates a modified brewing procedure using gluten-free malts, or a combination of malts with sub-optimal enzyme profiles, that produces high fermentable sugar concentrations. This study demonstrates that gluten-free malts can produce high fermentable sugar concentrations without requiring enzyme supplementation.https://www.mdpi.com/2306-5710/7/3/53gluten-free beerbrewingenzymesβ-amylaseα-amylaselimit dextrinase
spellingShingle Andrew J. Ledley
Ryan J. Elias
Helene Hopfer
Darrell W. Cockburn
A Modified Brewing Procedure Informed by the Enzymatic Profiles of Gluten-Free Malts Significantly Improves Fermentable Sugar Generation in Gluten-Free Brewing
Beverages
gluten-free beer
brewing
enzymes
β-amylase
α-amylase
limit dextrinase
title A Modified Brewing Procedure Informed by the Enzymatic Profiles of Gluten-Free Malts Significantly Improves Fermentable Sugar Generation in Gluten-Free Brewing
title_full A Modified Brewing Procedure Informed by the Enzymatic Profiles of Gluten-Free Malts Significantly Improves Fermentable Sugar Generation in Gluten-Free Brewing
title_fullStr A Modified Brewing Procedure Informed by the Enzymatic Profiles of Gluten-Free Malts Significantly Improves Fermentable Sugar Generation in Gluten-Free Brewing
title_full_unstemmed A Modified Brewing Procedure Informed by the Enzymatic Profiles of Gluten-Free Malts Significantly Improves Fermentable Sugar Generation in Gluten-Free Brewing
title_short A Modified Brewing Procedure Informed by the Enzymatic Profiles of Gluten-Free Malts Significantly Improves Fermentable Sugar Generation in Gluten-Free Brewing
title_sort modified brewing procedure informed by the enzymatic profiles of gluten free malts significantly improves fermentable sugar generation in gluten free brewing
topic gluten-free beer
brewing
enzymes
β-amylase
α-amylase
limit dextrinase
url https://www.mdpi.com/2306-5710/7/3/53
work_keys_str_mv AT andrewjledley amodifiedbrewingprocedureinformedbytheenzymaticprofilesofglutenfreemaltssignificantlyimprovesfermentablesugargenerationinglutenfreebrewing
AT ryanjelias amodifiedbrewingprocedureinformedbytheenzymaticprofilesofglutenfreemaltssignificantlyimprovesfermentablesugargenerationinglutenfreebrewing
AT helenehopfer amodifiedbrewingprocedureinformedbytheenzymaticprofilesofglutenfreemaltssignificantlyimprovesfermentablesugargenerationinglutenfreebrewing
AT darrellwcockburn amodifiedbrewingprocedureinformedbytheenzymaticprofilesofglutenfreemaltssignificantlyimprovesfermentablesugargenerationinglutenfreebrewing
AT andrewjledley modifiedbrewingprocedureinformedbytheenzymaticprofilesofglutenfreemaltssignificantlyimprovesfermentablesugargenerationinglutenfreebrewing
AT ryanjelias modifiedbrewingprocedureinformedbytheenzymaticprofilesofglutenfreemaltssignificantlyimprovesfermentablesugargenerationinglutenfreebrewing
AT helenehopfer modifiedbrewingprocedureinformedbytheenzymaticprofilesofglutenfreemaltssignificantlyimprovesfermentablesugargenerationinglutenfreebrewing
AT darrellwcockburn modifiedbrewingprocedureinformedbytheenzymaticprofilesofglutenfreemaltssignificantlyimprovesfermentablesugargenerationinglutenfreebrewing