Microstructure and Elements Concentration of Inconel 713LC during Laser Powder Bed Fusion through a Modified Cellular Automaton Model

In this study, a hybrid finite element (FE) and cellular automaton (CA) model is developed to explore crystallization behavior and alloying of Inconel713LC during Laser powder bed fusion. A cellular automaton model is considering the surface nucleation, equiaxed bulk nucleation, and grain growth kin...

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Main Authors: Amir Reza Ansari Dezfoli, Yu-Lung Lo, M. Mohsin Raza
Format: Article
Language:English
Published: MDPI AG 2021-09-01
Series:Crystals
Subjects:
Online Access:https://www.mdpi.com/2073-4352/11/9/1065
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author Amir Reza Ansari Dezfoli
Yu-Lung Lo
M. Mohsin Raza
author_facet Amir Reza Ansari Dezfoli
Yu-Lung Lo
M. Mohsin Raza
author_sort Amir Reza Ansari Dezfoli
collection DOAJ
description In this study, a hybrid finite element (FE) and cellular automaton (CA) model is developed to explore crystallization behavior and alloying of Inconel713LC during Laser powder bed fusion. A cellular automaton model is considering the surface nucleation, equiaxed bulk nucleation, and grain growth kinetics. In addition, the equation for solute diffusion is coupled with a cellular automaton model to simulate the IN713LC elements segregation. During the phase change, the non-equilibrium segregation model is applied to insert the effect of ultra-fast solidification happening during LPBF. It is found that, during LPBF processing of IN713LC, the micro segregation of Nb, Ti, and C is accrued at the grain boundaries. It is further shown that the micro segregation intensity depends on the solidification speed, which is determined in turn by the laser heat input. In particular, a lower laser heat input increases the solidification speed and results in a more uniform solid phase, thereby reducing the risk of crack formation. Finally, using a comparison between simulation results and experimental observation, it was shown that the proposed model successfully predicts the bulk element concentration of IN713LC after laser melting.
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spelling doaj.art-8d699dd306fd487b8ccd99f5533dfb5e2023-11-22T12:35:19ZengMDPI AGCrystals2073-43522021-09-01119106510.3390/cryst11091065Microstructure and Elements Concentration of Inconel 713LC during Laser Powder Bed Fusion through a Modified Cellular Automaton ModelAmir Reza Ansari Dezfoli0Yu-Lung Lo1M. Mohsin Raza2Department of Mechanical Engineering, National Cheng Kung University, No.1 Daxue Rd., East Dist., Tainan City 701, TaiwanDepartment of Mechanical Engineering, National Cheng Kung University, No.1 Daxue Rd., East Dist., Tainan City 701, TaiwanDepartment of Mechanical Engineering, National Cheng Kung University, No.1 Daxue Rd., East Dist., Tainan City 701, TaiwanIn this study, a hybrid finite element (FE) and cellular automaton (CA) model is developed to explore crystallization behavior and alloying of Inconel713LC during Laser powder bed fusion. A cellular automaton model is considering the surface nucleation, equiaxed bulk nucleation, and grain growth kinetics. In addition, the equation for solute diffusion is coupled with a cellular automaton model to simulate the IN713LC elements segregation. During the phase change, the non-equilibrium segregation model is applied to insert the effect of ultra-fast solidification happening during LPBF. It is found that, during LPBF processing of IN713LC, the micro segregation of Nb, Ti, and C is accrued at the grain boundaries. It is further shown that the micro segregation intensity depends on the solidification speed, which is determined in turn by the laser heat input. In particular, a lower laser heat input increases the solidification speed and results in a more uniform solid phase, thereby reducing the risk of crack formation. Finally, using a comparison between simulation results and experimental observation, it was shown that the proposed model successfully predicts the bulk element concentration of IN713LC after laser melting.https://www.mdpi.com/2073-4352/11/9/1065nucleationgrowth kineticsalloyingIN713LCsimulation and modeling
spellingShingle Amir Reza Ansari Dezfoli
Yu-Lung Lo
M. Mohsin Raza
Microstructure and Elements Concentration of Inconel 713LC during Laser Powder Bed Fusion through a Modified Cellular Automaton Model
Crystals
nucleation
growth kinetics
alloying
IN713LC
simulation and modeling
title Microstructure and Elements Concentration of Inconel 713LC during Laser Powder Bed Fusion through a Modified Cellular Automaton Model
title_full Microstructure and Elements Concentration of Inconel 713LC during Laser Powder Bed Fusion through a Modified Cellular Automaton Model
title_fullStr Microstructure and Elements Concentration of Inconel 713LC during Laser Powder Bed Fusion through a Modified Cellular Automaton Model
title_full_unstemmed Microstructure and Elements Concentration of Inconel 713LC during Laser Powder Bed Fusion through a Modified Cellular Automaton Model
title_short Microstructure and Elements Concentration of Inconel 713LC during Laser Powder Bed Fusion through a Modified Cellular Automaton Model
title_sort microstructure and elements concentration of inconel 713lc during laser powder bed fusion through a modified cellular automaton model
topic nucleation
growth kinetics
alloying
IN713LC
simulation and modeling
url https://www.mdpi.com/2073-4352/11/9/1065
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AT yulunglo microstructureandelementsconcentrationofinconel713lcduringlaserpowderbedfusionthroughamodifiedcellularautomatonmodel
AT mmohsinraza microstructureandelementsconcentrationofinconel713lcduringlaserpowderbedfusionthroughamodifiedcellularautomatonmodel