Thermal reclamation of used sand produced by binder jetting processes

The binder jetting process for the manufacturing of sand moulds and cores for foundry applications generates appreciable quantity of used sand. This sand is generally discarded to dedicated landfills as a waste management practice in the country. This study therefore, explores the thermal reclamatio...

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Main Authors: Thaba Thapelo Precious, Nyembwe Kasongo Didier
Format: Article
Language:English
Published: EDP Sciences 2023-01-01
Series:MATEC Web of Conferences
Online Access:https://www.matec-conferences.org/articles/matecconf/pdf/2023/15/matecconf_rapdasa2023_09001.pdf
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author Thaba Thapelo Precious
Nyembwe Kasongo Didier
author_facet Thaba Thapelo Precious
Nyembwe Kasongo Didier
author_sort Thaba Thapelo Precious
collection DOAJ
description The binder jetting process for the manufacturing of sand moulds and cores for foundry applications generates appreciable quantity of used sand. This sand is generally discarded to dedicated landfills as a waste management practice in the country. This study therefore, explores the thermal reclamation of used silica sand. The used silica sand was heated in a muffle furnace at temperatures from 500˚C to 900˚C in order to burn off the coating material made of sulphonic acid and furfuryl alcohol. The results showed that heating the used silica sand samples at 600˚C for 10 and 15 minutes produced results close to virgin sand. The pH values obtained demonstrated that the reclaimed sand can be reused for additive manufacturing processes with the strength tests specimens reaching 220 N/cm2. Sand reclamation reduces the amount of waste sand that needs to be disposed, leading to lower disposal cost and potentially reducing landfill pollution.
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spelling doaj.art-8d753a49ff2b48edb63a441a533dbbf22024-01-26T16:40:09ZengEDP SciencesMATEC Web of Conferences2261-236X2023-01-013880900110.1051/matecconf/202338809001matecconf_rapdasa2023_09001Thermal reclamation of used sand produced by binder jetting processesThaba Thapelo Precious0Nyembwe Kasongo Didier1Department of Engineering Metallurgy, University of JohannesburgDepartment of Engineering Metallurgy, University of JohannesburgThe binder jetting process for the manufacturing of sand moulds and cores for foundry applications generates appreciable quantity of used sand. This sand is generally discarded to dedicated landfills as a waste management practice in the country. This study therefore, explores the thermal reclamation of used silica sand. The used silica sand was heated in a muffle furnace at temperatures from 500˚C to 900˚C in order to burn off the coating material made of sulphonic acid and furfuryl alcohol. The results showed that heating the used silica sand samples at 600˚C for 10 and 15 minutes produced results close to virgin sand. The pH values obtained demonstrated that the reclaimed sand can be reused for additive manufacturing processes with the strength tests specimens reaching 220 N/cm2. Sand reclamation reduces the amount of waste sand that needs to be disposed, leading to lower disposal cost and potentially reducing landfill pollution.https://www.matec-conferences.org/articles/matecconf/pdf/2023/15/matecconf_rapdasa2023_09001.pdf
spellingShingle Thaba Thapelo Precious
Nyembwe Kasongo Didier
Thermal reclamation of used sand produced by binder jetting processes
MATEC Web of Conferences
title Thermal reclamation of used sand produced by binder jetting processes
title_full Thermal reclamation of used sand produced by binder jetting processes
title_fullStr Thermal reclamation of used sand produced by binder jetting processes
title_full_unstemmed Thermal reclamation of used sand produced by binder jetting processes
title_short Thermal reclamation of used sand produced by binder jetting processes
title_sort thermal reclamation of used sand produced by binder jetting processes
url https://www.matec-conferences.org/articles/matecconf/pdf/2023/15/matecconf_rapdasa2023_09001.pdf
work_keys_str_mv AT thabathapeloprecious thermalreclamationofusedsandproducedbybinderjettingprocesses
AT nyembwekasongodidier thermalreclamationofusedsandproducedbybinderjettingprocesses