Electro-spinning of highly-aligned polyacrylonitrile nano-fibres with continuous spooling

Abstract This paper reports on a new configuration for producing highly-aligned electro-spun fibres that can be produced on a static substrate or one where it is hauled off and spooled continuously to enable the production of continuous lengths. The fixture consists of a Vee-shaped polytetrafluoreth...

Full description

Bibliographic Details
Main Authors: Siheng Shao, Tao Ma, Gerard F. Fernando
Format: Article
Language:English
Published: Nature Portfolio 2021-11-01
Series:Scientific Reports
Online Access:https://doi.org/10.1038/s41598-021-99890-w
_version_ 1798035058155585536
author Siheng Shao
Tao Ma
Gerard F. Fernando
author_facet Siheng Shao
Tao Ma
Gerard F. Fernando
author_sort Siheng Shao
collection DOAJ
description Abstract This paper reports on a new configuration for producing highly-aligned electro-spun fibres that can be produced on a static substrate or one where it is hauled off and spooled continuously to enable the production of continuous lengths. The fixture consists of a Vee-shaped polytetrafluorethylene shield at 60° with a 1 cm wide integral rectangular base that is mounted on a copper disk with a 10 cm diameter. Specified concentrations of polyacrylonitrile in dimethyl sulfoxide were electro-spun on to a strip of cellulose paper. In the static setup, approximately 91% of the fibres were deposited to within 3°. When the spooling rig was used, a tape of the cellulose paper was hauled off at 0.07 mm/min, 78% of the fibres were aligned to within 3°. Simulations of the conventional and Vee-shield electro-spinning setups were undertaken and they provided corroboration for the experimental observations with regard to the mechanism responsible for fibre alignment. The feasibility of using this technique to produce 0°/− 45°/+ 45° stacked layers of aligned fibre preform is demonstrated.
first_indexed 2024-04-11T20:52:56Z
format Article
id doaj.art-8d89a01f1d6f4dfc81cca5ad754dba75
institution Directory Open Access Journal
issn 2045-2322
language English
last_indexed 2024-04-11T20:52:56Z
publishDate 2021-11-01
publisher Nature Portfolio
record_format Article
series Scientific Reports
spelling doaj.art-8d89a01f1d6f4dfc81cca5ad754dba752022-12-22T04:03:47ZengNature PortfolioScientific Reports2045-23222021-11-0111111410.1038/s41598-021-99890-wElectro-spinning of highly-aligned polyacrylonitrile nano-fibres with continuous spoolingSiheng Shao0Tao Ma1Gerard F. Fernando2Sensors and Composites Group, School of Metallurgy and Materials, University of BirminghamSensors and Composites Group, School of Metallurgy and Materials, University of BirminghamSensors and Composites Group, School of Metallurgy and Materials, University of BirminghamAbstract This paper reports on a new configuration for producing highly-aligned electro-spun fibres that can be produced on a static substrate or one where it is hauled off and spooled continuously to enable the production of continuous lengths. The fixture consists of a Vee-shaped polytetrafluorethylene shield at 60° with a 1 cm wide integral rectangular base that is mounted on a copper disk with a 10 cm diameter. Specified concentrations of polyacrylonitrile in dimethyl sulfoxide were electro-spun on to a strip of cellulose paper. In the static setup, approximately 91% of the fibres were deposited to within 3°. When the spooling rig was used, a tape of the cellulose paper was hauled off at 0.07 mm/min, 78% of the fibres were aligned to within 3°. Simulations of the conventional and Vee-shield electro-spinning setups were undertaken and they provided corroboration for the experimental observations with regard to the mechanism responsible for fibre alignment. The feasibility of using this technique to produce 0°/− 45°/+ 45° stacked layers of aligned fibre preform is demonstrated.https://doi.org/10.1038/s41598-021-99890-w
spellingShingle Siheng Shao
Tao Ma
Gerard F. Fernando
Electro-spinning of highly-aligned polyacrylonitrile nano-fibres with continuous spooling
Scientific Reports
title Electro-spinning of highly-aligned polyacrylonitrile nano-fibres with continuous spooling
title_full Electro-spinning of highly-aligned polyacrylonitrile nano-fibres with continuous spooling
title_fullStr Electro-spinning of highly-aligned polyacrylonitrile nano-fibres with continuous spooling
title_full_unstemmed Electro-spinning of highly-aligned polyacrylonitrile nano-fibres with continuous spooling
title_short Electro-spinning of highly-aligned polyacrylonitrile nano-fibres with continuous spooling
title_sort electro spinning of highly aligned polyacrylonitrile nano fibres with continuous spooling
url https://doi.org/10.1038/s41598-021-99890-w
work_keys_str_mv AT sihengshao electrospinningofhighlyalignedpolyacrylonitrilenanofibreswithcontinuousspooling
AT taoma electrospinningofhighlyalignedpolyacrylonitrilenanofibreswithcontinuousspooling
AT gerardffernando electrospinningofhighlyalignedpolyacrylonitrilenanofibreswithcontinuousspooling