Investigation on Filaments for 3D Printing of Nasal Septum Cartilage Implant

Septoplasty is a widely used method in treating deviated septum. Although it is successfully implemented, there are problems with excessive bleeding, septal perforation, or infections. The use of anatomically shaped implants could help overcome these problems. This paper focuses on assessing the pos...

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Main Authors: Przemysław Gnatowski, Karolina Gwizdała, Agnieszka Kurdyn, Andrzej Skorek, Ewa Augustin, Justyna Kucińska-Lipka
Format: Article
Language:English
Published: MDPI AG 2023-05-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/16/9/3534
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author Przemysław Gnatowski
Karolina Gwizdała
Agnieszka Kurdyn
Andrzej Skorek
Ewa Augustin
Justyna Kucińska-Lipka
author_facet Przemysław Gnatowski
Karolina Gwizdała
Agnieszka Kurdyn
Andrzej Skorek
Ewa Augustin
Justyna Kucińska-Lipka
author_sort Przemysław Gnatowski
collection DOAJ
description Septoplasty is a widely used method in treating deviated septum. Although it is successfully implemented, there are problems with excessive bleeding, septal perforation, or infections. The use of anatomically shaped implants could help overcome these problems. This paper focuses on assessing the possibility of the usage of a nasal septum cartilage implant 3D printed from various market-available filaments. Five different types of laments were used, two of which claim to be suitable for medical use. A combination of modeling, mechanical (bending, compression), structural (FTIR), thermal (DSC, MFR), surface (contact angle), microscopic (optical), degradation (2 M HCl, 5 M NaOH, and 0.01 M PBS), printability, and cell viability (MTT) analyses allowed us to assess the suitability of materials for manufacturing implants. Bioflex had the most applicable properties among the tested materials, but despite the overall good performance, cell viability studies showed toxicity of the material in MTT test. The results of the study show that selected filaments were not suitable for nasal cartilage implants. The poor cell viability of Bioflex could be improved by surface modification. Further research on biocompatible elastic materials for 3D printing is needed either by the synthesis of new materials or by modifying existing ones.
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spelling doaj.art-8daa38ab27314d81adb514ea1af2cf472023-11-17T23:17:23ZengMDPI AGMaterials1996-19442023-05-01169353410.3390/ma16093534Investigation on Filaments for 3D Printing of Nasal Septum Cartilage ImplantPrzemysław Gnatowski0Karolina Gwizdała1Agnieszka Kurdyn2Andrzej Skorek3Ewa Augustin4Justyna Kucińska-Lipka5Department of Polymer Technology, Faculty of Chemistry, Gdańsk University of Technology, Gabriela Narutowicza Str. 11/12, 80-233 Gdańsk, PolandDepartment of Polymer Technology, Faculty of Chemistry, Gdańsk University of Technology, Gabriela Narutowicza Str. 11/12, 80-233 Gdańsk, PolandDepartment of Pharmaceutical Technology and Biochemistry, Faculty of Chemistry, Gdańsk University of Technology, Gabriela Narutowicza Str. 11/12, 80-233 Gdańsk, PolandDepartment of Otolaryngology, Faculty of Medicine, Medical University of Gdańsk, Marii Skłodowskiej-Curie Str. 3a, 80-210 Gdańsk, PolandDepartment of Pharmaceutical Technology and Biochemistry, Faculty of Chemistry, Gdańsk University of Technology, Gabriela Narutowicza Str. 11/12, 80-233 Gdańsk, PolandDepartment of Polymer Technology, Faculty of Chemistry, Gdańsk University of Technology, Gabriela Narutowicza Str. 11/12, 80-233 Gdańsk, PolandSeptoplasty is a widely used method in treating deviated septum. Although it is successfully implemented, there are problems with excessive bleeding, septal perforation, or infections. The use of anatomically shaped implants could help overcome these problems. This paper focuses on assessing the possibility of the usage of a nasal septum cartilage implant 3D printed from various market-available filaments. Five different types of laments were used, two of which claim to be suitable for medical use. A combination of modeling, mechanical (bending, compression), structural (FTIR), thermal (DSC, MFR), surface (contact angle), microscopic (optical), degradation (2 M HCl, 5 M NaOH, and 0.01 M PBS), printability, and cell viability (MTT) analyses allowed us to assess the suitability of materials for manufacturing implants. Bioflex had the most applicable properties among the tested materials, but despite the overall good performance, cell viability studies showed toxicity of the material in MTT test. The results of the study show that selected filaments were not suitable for nasal cartilage implants. The poor cell viability of Bioflex could be improved by surface modification. Further research on biocompatible elastic materials for 3D printing is needed either by the synthesis of new materials or by modifying existing ones.https://www.mdpi.com/1996-1944/16/9/35343D printingnasal septumnasal cartilagedeviated septumpolyurethane
spellingShingle Przemysław Gnatowski
Karolina Gwizdała
Agnieszka Kurdyn
Andrzej Skorek
Ewa Augustin
Justyna Kucińska-Lipka
Investigation on Filaments for 3D Printing of Nasal Septum Cartilage Implant
Materials
3D printing
nasal septum
nasal cartilage
deviated septum
polyurethane
title Investigation on Filaments for 3D Printing of Nasal Septum Cartilage Implant
title_full Investigation on Filaments for 3D Printing of Nasal Septum Cartilage Implant
title_fullStr Investigation on Filaments for 3D Printing of Nasal Septum Cartilage Implant
title_full_unstemmed Investigation on Filaments for 3D Printing of Nasal Septum Cartilage Implant
title_short Investigation on Filaments for 3D Printing of Nasal Septum Cartilage Implant
title_sort investigation on filaments for 3d printing of nasal septum cartilage implant
topic 3D printing
nasal septum
nasal cartilage
deviated septum
polyurethane
url https://www.mdpi.com/1996-1944/16/9/3534
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