Densification behavior of yttria-stabilized zirconia powders for solid oxide fuel cell electrolytes

Abstract Yttria-stabilized zirconia (YSZ) is the most common electrolyte material for solid oxide fuel cells. Herein, we conducted a comparative study on the densification behavior of three different kinds of commercial 8 mol% YSZ powders: (i) TZ-8Y (Tosoh, Japan), (ii) MELox 8Y (MEL Chemicals, UK),...

Full description

Bibliographic Details
Main Authors: Dhruba Panthi, Nader Hedayat, Yanhai Du
Format: Article
Language:English
Published: Tsinghua University Press 2018-11-01
Series:Journal of Advanced Ceramics
Subjects:
Online Access:http://link.springer.com/article/10.1007/s40145-018-0282-4
_version_ 1827851997005479936
author Dhruba Panthi
Nader Hedayat
Yanhai Du
author_facet Dhruba Panthi
Nader Hedayat
Yanhai Du
author_sort Dhruba Panthi
collection DOAJ
description Abstract Yttria-stabilized zirconia (YSZ) is the most common electrolyte material for solid oxide fuel cells. Herein, we conducted a comparative study on the densification behavior of three different kinds of commercial 8 mol% YSZ powders: (i) TZ-8Y (Tosoh, Japan), (ii) MELox 8Y (MEL Chemicals, UK), and (iii) YSZ-HT (Huatsing Power, China). The comparison was made on both the self-supporting pellets and thin-film electrolytes coated onto a NiO–YSZ anode support. For the pellets, MELox 8Y showed the highest densification at lower sintering temperatures with 93% and 96% of the theoretical density at 1250 and 1300 °C, respectively. Although YSZ-HT showed a higher sintering rate than TZ-8Y, a sintering temperature of 1350 °C was required for both the powders to reach 95% of the theoretical density. For the thin-film electrolytes, on the other hand, YSZ-HT showed the highest sintering rate with a dense microstructure at a co-sintering temperature of 1250 °C. Our results indicate that besides the average particle size, other factors such as particle size distribution and post-processing play a significant role in determining the sintering rate and densification behavior of the YSZ powders. Additionally, a close match in the sintering shrinkage of the electrolyte and anode support is important for facilitating the densification of the thin-film electrolytes.
first_indexed 2024-03-12T10:42:47Z
format Article
id doaj.art-8e05913add65430d8180c9d5e64afb76
institution Directory Open Access Journal
issn 2226-4108
2227-8508
language English
last_indexed 2024-03-12T10:42:47Z
publishDate 2018-11-01
publisher Tsinghua University Press
record_format Article
series Journal of Advanced Ceramics
spelling doaj.art-8e05913add65430d8180c9d5e64afb762023-09-02T08:01:54ZengTsinghua University PressJournal of Advanced Ceramics2226-41082227-85082018-11-017432533510.1007/s40145-018-0282-4Densification behavior of yttria-stabilized zirconia powders for solid oxide fuel cell electrolytesDhruba Panthi0Nader Hedayat1Yanhai Du2College of Aeronautics and Engineering, Kent State UniversityCollege of Aeronautics and Engineering, Kent State UniversityCollege of Aeronautics and Engineering, Kent State UniversityAbstract Yttria-stabilized zirconia (YSZ) is the most common electrolyte material for solid oxide fuel cells. Herein, we conducted a comparative study on the densification behavior of three different kinds of commercial 8 mol% YSZ powders: (i) TZ-8Y (Tosoh, Japan), (ii) MELox 8Y (MEL Chemicals, UK), and (iii) YSZ-HT (Huatsing Power, China). The comparison was made on both the self-supporting pellets and thin-film electrolytes coated onto a NiO–YSZ anode support. For the pellets, MELox 8Y showed the highest densification at lower sintering temperatures with 93% and 96% of the theoretical density at 1250 and 1300 °C, respectively. Although YSZ-HT showed a higher sintering rate than TZ-8Y, a sintering temperature of 1350 °C was required for both the powders to reach 95% of the theoretical density. For the thin-film electrolytes, on the other hand, YSZ-HT showed the highest sintering rate with a dense microstructure at a co-sintering temperature of 1250 °C. Our results indicate that besides the average particle size, other factors such as particle size distribution and post-processing play a significant role in determining the sintering rate and densification behavior of the YSZ powders. Additionally, a close match in the sintering shrinkage of the electrolyte and anode support is important for facilitating the densification of the thin-film electrolytes.http://link.springer.com/article/10.1007/s40145-018-0282-4yttria-stabilized zirconia (YSZ)SOFC electrolytedensificationshrinkageco-sintering
spellingShingle Dhruba Panthi
Nader Hedayat
Yanhai Du
Densification behavior of yttria-stabilized zirconia powders for solid oxide fuel cell electrolytes
Journal of Advanced Ceramics
yttria-stabilized zirconia (YSZ)
SOFC electrolyte
densification
shrinkage
co-sintering
title Densification behavior of yttria-stabilized zirconia powders for solid oxide fuel cell electrolytes
title_full Densification behavior of yttria-stabilized zirconia powders for solid oxide fuel cell electrolytes
title_fullStr Densification behavior of yttria-stabilized zirconia powders for solid oxide fuel cell electrolytes
title_full_unstemmed Densification behavior of yttria-stabilized zirconia powders for solid oxide fuel cell electrolytes
title_short Densification behavior of yttria-stabilized zirconia powders for solid oxide fuel cell electrolytes
title_sort densification behavior of yttria stabilized zirconia powders for solid oxide fuel cell electrolytes
topic yttria-stabilized zirconia (YSZ)
SOFC electrolyte
densification
shrinkage
co-sintering
url http://link.springer.com/article/10.1007/s40145-018-0282-4
work_keys_str_mv AT dhrubapanthi densificationbehaviorofyttriastabilizedzirconiapowdersforsolidoxidefuelcellelectrolytes
AT naderhedayat densificationbehaviorofyttriastabilizedzirconiapowdersforsolidoxidefuelcellelectrolytes
AT yanhaidu densificationbehaviorofyttriastabilizedzirconiapowdersforsolidoxidefuelcellelectrolytes