Simulation of Ultrasonic Induced Cavitation and Acoustic Streaming in Liquid and Solidifying Aluminum
Ultrasonic treatment (UST), more precisely, cavitation and acoustic streaming, of liquid light metal alloys is a very promising technology for achieving grain and structure refinement, and therefore, better mechanical properties. The possibility of predicting these process phenomena is an important...
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MDPI AG
2020-04-01
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Series: | Metals |
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Online Access: | https://www.mdpi.com/2075-4701/10/4/476 |
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author | Eric Riedel Martin Liepe Stefan Scharf |
author_facet | Eric Riedel Martin Liepe Stefan Scharf |
author_sort | Eric Riedel |
collection | DOAJ |
description | Ultrasonic treatment (UST), more precisely, cavitation and acoustic streaming, of liquid light metal alloys is a very promising technology for achieving grain and structure refinement, and therefore, better mechanical properties. The possibility of predicting these process phenomena is an important requirement for understanding, implementing, and scaling this technology in the foundry industry. Using an established (casting) computational fluid dynamics (CFD)-simulation tool, we studied the ability of this software to calculate the onset and expansion of cavitation and acoustic streaming for the aluminum alloy A356, partly depending on different radiator geometries. A key aspect was a holistic approach toward pressure distribution, cavitation, and acoustic streaming prediction, and the possibility of two- and (more importantly) three-dimensional result outputs. Our feasibility analysis showed that the simulation tool is able to predict the mentioned effects and that the results obtained are in good agreement with the results and descriptions of previous investigations. Finally, capabilities and limitations as well as future challenges for further developments are discussed. |
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institution | Directory Open Access Journal |
issn | 2075-4701 |
language | English |
last_indexed | 2024-03-10T20:41:09Z |
publishDate | 2020-04-01 |
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series | Metals |
spelling | doaj.art-8e2e2f8a8caa48ed895f77d046ed4e3a2023-11-19T20:42:55ZengMDPI AGMetals2075-47012020-04-0110447610.3390/met10040476Simulation of Ultrasonic Induced Cavitation and Acoustic Streaming in Liquid and Solidifying AluminumEric Riedel0Martin Liepe1Stefan Scharf2Otto-von-Guericke-University Magdeburg, Institute of Manufacturing Technology and Quality Management, Universitätsplatz 2, 39106 Magdeburg, GermanyOtto-von-Guericke-University Magdeburg, Institute of Manufacturing Technology and Quality Management, Universitätsplatz 2, 39106 Magdeburg, GermanyOtto-von-Guericke-University Magdeburg, Institute of Manufacturing Technology and Quality Management, Universitätsplatz 2, 39106 Magdeburg, GermanyUltrasonic treatment (UST), more precisely, cavitation and acoustic streaming, of liquid light metal alloys is a very promising technology for achieving grain and structure refinement, and therefore, better mechanical properties. The possibility of predicting these process phenomena is an important requirement for understanding, implementing, and scaling this technology in the foundry industry. Using an established (casting) computational fluid dynamics (CFD)-simulation tool, we studied the ability of this software to calculate the onset and expansion of cavitation and acoustic streaming for the aluminum alloy A356, partly depending on different radiator geometries. A key aspect was a holistic approach toward pressure distribution, cavitation, and acoustic streaming prediction, and the possibility of two- and (more importantly) three-dimensional result outputs. Our feasibility analysis showed that the simulation tool is able to predict the mentioned effects and that the results obtained are in good agreement with the results and descriptions of previous investigations. Finally, capabilities and limitations as well as future challenges for further developments are discussed.https://www.mdpi.com/2075-4701/10/4/476aluminumultrasonic melt treatmentsimulationcavitationacoustic streamingsolidification |
spellingShingle | Eric Riedel Martin Liepe Stefan Scharf Simulation of Ultrasonic Induced Cavitation and Acoustic Streaming in Liquid and Solidifying Aluminum Metals aluminum ultrasonic melt treatment simulation cavitation acoustic streaming solidification |
title | Simulation of Ultrasonic Induced Cavitation and Acoustic Streaming in Liquid and Solidifying Aluminum |
title_full | Simulation of Ultrasonic Induced Cavitation and Acoustic Streaming in Liquid and Solidifying Aluminum |
title_fullStr | Simulation of Ultrasonic Induced Cavitation and Acoustic Streaming in Liquid and Solidifying Aluminum |
title_full_unstemmed | Simulation of Ultrasonic Induced Cavitation and Acoustic Streaming in Liquid and Solidifying Aluminum |
title_short | Simulation of Ultrasonic Induced Cavitation and Acoustic Streaming in Liquid and Solidifying Aluminum |
title_sort | simulation of ultrasonic induced cavitation and acoustic streaming in liquid and solidifying aluminum |
topic | aluminum ultrasonic melt treatment simulation cavitation acoustic streaming solidification |
url | https://www.mdpi.com/2075-4701/10/4/476 |
work_keys_str_mv | AT ericriedel simulationofultrasonicinducedcavitationandacousticstreaminginliquidandsolidifyingaluminum AT martinliepe simulationofultrasonicinducedcavitationandacousticstreaminginliquidandsolidifyingaluminum AT stefanscharf simulationofultrasonicinducedcavitationandacousticstreaminginliquidandsolidifyingaluminum |