Simulation of Ultrasonic Induced Cavitation and Acoustic Streaming in Liquid and Solidifying Aluminum

Ultrasonic treatment (UST), more precisely, cavitation and acoustic streaming, of liquid light metal alloys is a very promising technology for achieving grain and structure refinement, and therefore, better mechanical properties. The possibility of predicting these process phenomena is an important...

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Main Authors: Eric Riedel, Martin Liepe, Stefan Scharf
Format: Article
Language:English
Published: MDPI AG 2020-04-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/10/4/476
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author Eric Riedel
Martin Liepe
Stefan Scharf
author_facet Eric Riedel
Martin Liepe
Stefan Scharf
author_sort Eric Riedel
collection DOAJ
description Ultrasonic treatment (UST), more precisely, cavitation and acoustic streaming, of liquid light metal alloys is a very promising technology for achieving grain and structure refinement, and therefore, better mechanical properties. The possibility of predicting these process phenomena is an important requirement for understanding, implementing, and scaling this technology in the foundry industry. Using an established (casting) computational fluid dynamics (CFD)-simulation tool, we studied the ability of this software to calculate the onset and expansion of cavitation and acoustic streaming for the aluminum alloy A356, partly depending on different radiator geometries. A key aspect was a holistic approach toward pressure distribution, cavitation, and acoustic streaming prediction, and the possibility of two- and (more importantly) three-dimensional result outputs. Our feasibility analysis showed that the simulation tool is able to predict the mentioned effects and that the results obtained are in good agreement with the results and descriptions of previous investigations. Finally, capabilities and limitations as well as future challenges for further developments are discussed.
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spelling doaj.art-8e2e2f8a8caa48ed895f77d046ed4e3a2023-11-19T20:42:55ZengMDPI AGMetals2075-47012020-04-0110447610.3390/met10040476Simulation of Ultrasonic Induced Cavitation and Acoustic Streaming in Liquid and Solidifying AluminumEric Riedel0Martin Liepe1Stefan Scharf2Otto-von-Guericke-University Magdeburg, Institute of Manufacturing Technology and Quality Management, Universitätsplatz 2, 39106 Magdeburg, GermanyOtto-von-Guericke-University Magdeburg, Institute of Manufacturing Technology and Quality Management, Universitätsplatz 2, 39106 Magdeburg, GermanyOtto-von-Guericke-University Magdeburg, Institute of Manufacturing Technology and Quality Management, Universitätsplatz 2, 39106 Magdeburg, GermanyUltrasonic treatment (UST), more precisely, cavitation and acoustic streaming, of liquid light metal alloys is a very promising technology for achieving grain and structure refinement, and therefore, better mechanical properties. The possibility of predicting these process phenomena is an important requirement for understanding, implementing, and scaling this technology in the foundry industry. Using an established (casting) computational fluid dynamics (CFD)-simulation tool, we studied the ability of this software to calculate the onset and expansion of cavitation and acoustic streaming for the aluminum alloy A356, partly depending on different radiator geometries. A key aspect was a holistic approach toward pressure distribution, cavitation, and acoustic streaming prediction, and the possibility of two- and (more importantly) three-dimensional result outputs. Our feasibility analysis showed that the simulation tool is able to predict the mentioned effects and that the results obtained are in good agreement with the results and descriptions of previous investigations. Finally, capabilities and limitations as well as future challenges for further developments are discussed.https://www.mdpi.com/2075-4701/10/4/476aluminumultrasonic melt treatmentsimulationcavitationacoustic streamingsolidification
spellingShingle Eric Riedel
Martin Liepe
Stefan Scharf
Simulation of Ultrasonic Induced Cavitation and Acoustic Streaming in Liquid and Solidifying Aluminum
Metals
aluminum
ultrasonic melt treatment
simulation
cavitation
acoustic streaming
solidification
title Simulation of Ultrasonic Induced Cavitation and Acoustic Streaming in Liquid and Solidifying Aluminum
title_full Simulation of Ultrasonic Induced Cavitation and Acoustic Streaming in Liquid and Solidifying Aluminum
title_fullStr Simulation of Ultrasonic Induced Cavitation and Acoustic Streaming in Liquid and Solidifying Aluminum
title_full_unstemmed Simulation of Ultrasonic Induced Cavitation and Acoustic Streaming in Liquid and Solidifying Aluminum
title_short Simulation of Ultrasonic Induced Cavitation and Acoustic Streaming in Liquid and Solidifying Aluminum
title_sort simulation of ultrasonic induced cavitation and acoustic streaming in liquid and solidifying aluminum
topic aluminum
ultrasonic melt treatment
simulation
cavitation
acoustic streaming
solidification
url https://www.mdpi.com/2075-4701/10/4/476
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AT martinliepe simulationofultrasonicinducedcavitationandacousticstreaminginliquidandsolidifyingaluminum
AT stefanscharf simulationofultrasonicinducedcavitationandacousticstreaminginliquidandsolidifyingaluminum