Design and Analysis of Split Fixture for Gear Hobbing Machine

Compared to the conventional gear hobbing fixtures, split fixture can effectively reduce job set-up time during the manufacturing process. This paper investigates the behaviour and analysis of split fixture under varying static loading conditions. Design of the part was established by considering th...

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Main Authors: Shenoy Prajwal, Nithesh Naik, Shettar Manjunath, Debarghya, Abbas Wasim
Format: Article
Language:English
Published: EDP Sciences 2018-01-01
Series:MATEC Web of Conferences
Subjects:
Online Access:https://doi.org/10.1051/matecconf/201714401014
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author Shenoy Prajwal
Nithesh Naik
Shettar Manjunath
Debarghya
Abbas Wasim
author_facet Shenoy Prajwal
Nithesh Naik
Shettar Manjunath
Debarghya
Abbas Wasim
author_sort Shenoy Prajwal
collection DOAJ
description Compared to the conventional gear hobbing fixtures, split fixture can effectively reduce job set-up time during the manufacturing process. This paper investigates the behaviour and analysis of split fixture under varying static loading conditions. Design of the part was established by considering the ability of the split fixture to carry jobs of various diameters. In order to validate the design, Static structural analysis was carried out on two positional configurations of the split fixture. A load of 1 ton was applied on the resting face of the fixture to simulate the effect of holding the job. The analysis included a study of the Stress, Deformations, and Modal analysis at different resonating frequencies to check for failure of design. By applying varying loads similar to practical conditions, it was observed that the design successfully withstood the applied forces without failure and a factor of safety of 142 was achieved in a critical loading case. Investigating the effect of dynamic loads on the Split Fixture and including auxiliary assembly components in design analysis.
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spelling doaj.art-8e5775f33d6f43ad95c04835327a2e2b2022-12-21T21:31:38ZengEDP SciencesMATEC Web of Conferences2261-236X2018-01-011440101410.1051/matecconf/201714401014matecconf_rimes2017_01014Design and Analysis of Split Fixture for Gear Hobbing MachineShenoy PrajwalNithesh NaikShettar ManjunathDebarghyaAbbas WasimCompared to the conventional gear hobbing fixtures, split fixture can effectively reduce job set-up time during the manufacturing process. This paper investigates the behaviour and analysis of split fixture under varying static loading conditions. Design of the part was established by considering the ability of the split fixture to carry jobs of various diameters. In order to validate the design, Static structural analysis was carried out on two positional configurations of the split fixture. A load of 1 ton was applied on the resting face of the fixture to simulate the effect of holding the job. The analysis included a study of the Stress, Deformations, and Modal analysis at different resonating frequencies to check for failure of design. By applying varying loads similar to practical conditions, it was observed that the design successfully withstood the applied forces without failure and a factor of safety of 142 was achieved in a critical loading case. Investigating the effect of dynamic loads on the Split Fixture and including auxiliary assembly components in design analysis.https://doi.org/10.1051/matecconf/201714401014Gear hobbingModal analysisSplit fixtureStatic structural analysis
spellingShingle Shenoy Prajwal
Nithesh Naik
Shettar Manjunath
Debarghya
Abbas Wasim
Design and Analysis of Split Fixture for Gear Hobbing Machine
MATEC Web of Conferences
Gear hobbing
Modal analysis
Split fixture
Static structural analysis
title Design and Analysis of Split Fixture for Gear Hobbing Machine
title_full Design and Analysis of Split Fixture for Gear Hobbing Machine
title_fullStr Design and Analysis of Split Fixture for Gear Hobbing Machine
title_full_unstemmed Design and Analysis of Split Fixture for Gear Hobbing Machine
title_short Design and Analysis of Split Fixture for Gear Hobbing Machine
title_sort design and analysis of split fixture for gear hobbing machine
topic Gear hobbing
Modal analysis
Split fixture
Static structural analysis
url https://doi.org/10.1051/matecconf/201714401014
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AT nitheshnaik designandanalysisofsplitfixtureforgearhobbingmachine
AT shettarmanjunath designandanalysisofsplitfixtureforgearhobbingmachine
AT debarghya designandanalysisofsplitfixtureforgearhobbingmachine
AT abbaswasim designandanalysisofsplitfixtureforgearhobbingmachine