Thermoplastic RTM: Impact Properties of Anionically Polymerised Polyamide 6 Composites for Structural Automotive Parts

This study investigates the impact behaviour and post-impact performance of polyamide-6 glass fibre reinforced composites, manufactured by thermoplastic resin transfer moulding. Impact test samples were extracted from quasi-isotropic laminates using two different glass fibre sizings, both with a fib...

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Main Authors: James J. Murray, Tom Allen, Simon Bickerton, Ankur Bajpai, Klaus Gleich, Edward D. McCarthy, Conchúr M. Ó Brádaigh
Format: Article
Language:English
Published: MDPI AG 2021-09-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/14/18/5790
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author James J. Murray
Tom Allen
Simon Bickerton
Ankur Bajpai
Klaus Gleich
Edward D. McCarthy
Conchúr M. Ó Brádaigh
author_facet James J. Murray
Tom Allen
Simon Bickerton
Ankur Bajpai
Klaus Gleich
Edward D. McCarthy
Conchúr M. Ó Brádaigh
author_sort James J. Murray
collection DOAJ
description This study investigates the impact behaviour and post-impact performance of polyamide-6 glass fibre reinforced composites, manufactured by thermoplastic resin transfer moulding. Impact test samples were extracted from quasi-isotropic laminates using two different glass fibre sizings, both with a fibre volume fraction of approximately 52%. A previous study showed that one of these sizings enhanced the interfacial strength and Mode I fracture toughness; however, the effects of the sizing on out-of-plane impact is of greater significance in terms of automotive applications. A drop-weight impact tester was used to determine out-of-plane impact performance for both sizings in terms of impact load-induced and energy returned from the striker. High-speed video of the impact response was simultaneously captured. Testing was carried out at three impact energy levels: two sub-penetration and one full penetration. The impact damage area was observed, and the post-damage compression properties of samples were measured to determine the reduction in their strength and stiffness. Results showed that the use of different sizing technologies had little effect on the post-impact compressive properties and that penetration led to only a 29% drop in compression strength. Overall, the outcomes of this work demonstrate the potential of these materials in automotive applications.
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spelling doaj.art-8e6034aebbc54cb1bc3584944911c3172023-11-22T12:53:07ZengMDPI AGEnergies1996-10732021-09-011418579010.3390/en14185790Thermoplastic RTM: Impact Properties of Anionically Polymerised Polyamide 6 Composites for Structural Automotive PartsJames J. Murray0Tom Allen1Simon Bickerton2Ankur Bajpai3Klaus Gleich4Edward D. McCarthy5Conchúr M. Ó Brádaigh6School of Engineering, Institute for Materials and Processes, Sanderson Building, The University of Edinburgh, Robert Stevenson Road, Edinburgh EH9 3FB, Scotland, UKCentre for Advanced Composite Materials, Department of Mechanical Engineering, University of Auckland, Gate 3, 314-390 Khyber Pass Road, Newmarket, Auckland 1023, New ZealandCentre for Advanced Composite Materials, Department of Mechanical Engineering, University of Auckland, Gate 3, 314-390 Khyber Pass Road, Newmarket, Auckland 1023, New ZealandSchool of Engineering, Institute for Materials and Processes, Sanderson Building, The University of Edinburgh, Robert Stevenson Road, Edinburgh EH9 3FB, Scotland, UKJohns Manville Europe GmbH, Werner-Schuller-Str.1, 97877 Wertheim, GermanySchool of Engineering, Institute for Materials and Processes, Sanderson Building, The University of Edinburgh, Robert Stevenson Road, Edinburgh EH9 3FB, Scotland, UKSchool of Engineering, Institute for Materials and Processes, Sanderson Building, The University of Edinburgh, Robert Stevenson Road, Edinburgh EH9 3FB, Scotland, UKThis study investigates the impact behaviour and post-impact performance of polyamide-6 glass fibre reinforced composites, manufactured by thermoplastic resin transfer moulding. Impact test samples were extracted from quasi-isotropic laminates using two different glass fibre sizings, both with a fibre volume fraction of approximately 52%. A previous study showed that one of these sizings enhanced the interfacial strength and Mode I fracture toughness; however, the effects of the sizing on out-of-plane impact is of greater significance in terms of automotive applications. A drop-weight impact tester was used to determine out-of-plane impact performance for both sizings in terms of impact load-induced and energy returned from the striker. High-speed video of the impact response was simultaneously captured. Testing was carried out at three impact energy levels: two sub-penetration and one full penetration. The impact damage area was observed, and the post-damage compression properties of samples were measured to determine the reduction in their strength and stiffness. Results showed that the use of different sizing technologies had little effect on the post-impact compressive properties and that penetration led to only a 29% drop in compression strength. Overall, the outcomes of this work demonstrate the potential of these materials in automotive applications.https://www.mdpi.com/1996-1073/14/18/5790TP-RTMT-RTMimpactpolyamideautomotivethermoplastic
spellingShingle James J. Murray
Tom Allen
Simon Bickerton
Ankur Bajpai
Klaus Gleich
Edward D. McCarthy
Conchúr M. Ó Brádaigh
Thermoplastic RTM: Impact Properties of Anionically Polymerised Polyamide 6 Composites for Structural Automotive Parts
Energies
TP-RTM
T-RTM
impact
polyamide
automotive
thermoplastic
title Thermoplastic RTM: Impact Properties of Anionically Polymerised Polyamide 6 Composites for Structural Automotive Parts
title_full Thermoplastic RTM: Impact Properties of Anionically Polymerised Polyamide 6 Composites for Structural Automotive Parts
title_fullStr Thermoplastic RTM: Impact Properties of Anionically Polymerised Polyamide 6 Composites for Structural Automotive Parts
title_full_unstemmed Thermoplastic RTM: Impact Properties of Anionically Polymerised Polyamide 6 Composites for Structural Automotive Parts
title_short Thermoplastic RTM: Impact Properties of Anionically Polymerised Polyamide 6 Composites for Structural Automotive Parts
title_sort thermoplastic rtm impact properties of anionically polymerised polyamide 6 composites for structural automotive parts
topic TP-RTM
T-RTM
impact
polyamide
automotive
thermoplastic
url https://www.mdpi.com/1996-1073/14/18/5790
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