Crankshaft HCF Research Based on the Simulation of Electromagnetic Induction Quenching Approach and a New Fatigue Damage Model

In recent decades, the electromagnetic induction quenching approach has been widely applied in the surface treatment process of steel engine parts such as crankshafts. In this paper, the strengthening effect of this approach was selected to be the object of study. First, the multi-physics coupling p...

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Main Authors: Songsong Sun, Weiqiang Liu, Xingzhe Zhang, Maosong Wan
Format: Article
Language:English
Published: MDPI AG 2022-07-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/12/8/1296
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author Songsong Sun
Weiqiang Liu
Xingzhe Zhang
Maosong Wan
author_facet Songsong Sun
Weiqiang Liu
Xingzhe Zhang
Maosong Wan
author_sort Songsong Sun
collection DOAJ
description In recent decades, the electromagnetic induction quenching approach has been widely applied in the surface treatment process of steel engine parts such as crankshafts. In this paper, the strengthening effect of this approach was selected to be the object of study. First, the multi-physics coupling phenomenon was established by a 3D finite element simulation approach. Then, the fatigue property of the crankshaft was predicted based on the combination of the residual stress field obtained in the previous step and a chosen multi-axial fatigue damage model. Finally, a corresponding experiment verification was carried out to check the accuracy of the prediction. The results showed that the method proposed by this paper can provide high enough accuracy in predicting the fatigue property of two types of commonly used steel crankshafts.
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spelling doaj.art-8e6b0f46f69947508a0c271069a1f0c12023-12-03T14:06:49ZengMDPI AGMetals2075-47012022-07-01128129610.3390/met12081296Crankshaft HCF Research Based on the Simulation of Electromagnetic Induction Quenching Approach and a New Fatigue Damage ModelSongsong Sun0Weiqiang Liu1Xingzhe Zhang2Maosong Wan3College of Automobile and Traffic Engineering, Nanjing Forestry University, Nanjing 210037, ChinaCollege of Automobile and Traffic Engineering, Nanjing Forestry University, Nanjing 210037, ChinaCollege of Automobile and Traffic Engineering, Nanjing Forestry University, Nanjing 210037, ChinaCollege of Automobile and Traffic Engineering, Nanjing Forestry University, Nanjing 210037, ChinaIn recent decades, the electromagnetic induction quenching approach has been widely applied in the surface treatment process of steel engine parts such as crankshafts. In this paper, the strengthening effect of this approach was selected to be the object of study. First, the multi-physics coupling phenomenon was established by a 3D finite element simulation approach. Then, the fatigue property of the crankshaft was predicted based on the combination of the residual stress field obtained in the previous step and a chosen multi-axial fatigue damage model. Finally, a corresponding experiment verification was carried out to check the accuracy of the prediction. The results showed that the method proposed by this paper can provide high enough accuracy in predicting the fatigue property of two types of commonly used steel crankshafts.https://www.mdpi.com/2075-4701/12/8/1296crankshafthigh cycle fatiguemulti-axial fatigueelectromagnetic induction quenching
spellingShingle Songsong Sun
Weiqiang Liu
Xingzhe Zhang
Maosong Wan
Crankshaft HCF Research Based on the Simulation of Electromagnetic Induction Quenching Approach and a New Fatigue Damage Model
Metals
crankshaft
high cycle fatigue
multi-axial fatigue
electromagnetic induction quenching
title Crankshaft HCF Research Based on the Simulation of Electromagnetic Induction Quenching Approach and a New Fatigue Damage Model
title_full Crankshaft HCF Research Based on the Simulation of Electromagnetic Induction Quenching Approach and a New Fatigue Damage Model
title_fullStr Crankshaft HCF Research Based on the Simulation of Electromagnetic Induction Quenching Approach and a New Fatigue Damage Model
title_full_unstemmed Crankshaft HCF Research Based on the Simulation of Electromagnetic Induction Quenching Approach and a New Fatigue Damage Model
title_short Crankshaft HCF Research Based on the Simulation of Electromagnetic Induction Quenching Approach and a New Fatigue Damage Model
title_sort crankshaft hcf research based on the simulation of electromagnetic induction quenching approach and a new fatigue damage model
topic crankshaft
high cycle fatigue
multi-axial fatigue
electromagnetic induction quenching
url https://www.mdpi.com/2075-4701/12/8/1296
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