Study on the Grinding Kinetics and Magnetic Separation of Low-Grade Vanadiferous Titanomagnetite Concentrate

In recent years, a low-grade vanadiferous titanomagnetite concentrate (LVTC) produced in the northwest area of Liaoning has attracted more and more attention. However, it is difficult to recover and utilize valuable minerals such as iron, titanium, and vanadium, due to their special physical and che...

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Main Authors: Jinsheng Liu, Zhenxing Xing, Gongjin Cheng, Xiangxin Xue, Xueyong Ding
Format: Article
Language:English
Published: MDPI AG 2022-03-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/12/4/575
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author Jinsheng Liu
Zhenxing Xing
Gongjin Cheng
Xiangxin Xue
Xueyong Ding
author_facet Jinsheng Liu
Zhenxing Xing
Gongjin Cheng
Xiangxin Xue
Xueyong Ding
author_sort Jinsheng Liu
collection DOAJ
description In recent years, a low-grade vanadiferous titanomagnetite concentrate (LVTC) produced in the northwest area of Liaoning has attracted more and more attention. However, it is difficult to recover and utilize valuable minerals such as iron, titanium, and vanadium, due to their special physical and chemical properties and complex mineral composition. Grinding and magnetic separation are two important operational units for recovering valuable metal components from vanadiferous titanomagnetite. Therefore, the grinding kinetics of the LVTC in northwestern Liaoning were first studied by means of grinding kinetics equations in this paper. The results show that the grinding process of LVTC is consistent with the grinding kinetics equation, and the sieve residues of particles approached a constant value after grinding for 30 min, resulting from equilibrium between the fragmentation and agglomeration processes. In addition, equivalent particle size (EPS) and specific surface area (SSA) were linearly proportional to the double logarithm of grinding time, and the correlation coefficients for fitted data by the Rosin–Rammler–Bennet (RRB) model were slightly higher than those by the Swebrec model, and could reflect the dispersibility and uniformity of particle size distribution (PSD) quantitatively. Then, the grinding products were separated by magnetic separation, and the influence of grinding conditions on the grade and recovery ratio of Fe and TiO<sub>2</sub> in the LVTC was analyzed. As a result, grinding time has a significant impact on the recovery ratio and grade of Fe and TiO<sub>2</sub> during the magnetic separation process, and the LVTC grinding duration is not as prolonged as it might be, as the optimal grinding time is 20 min. Titanomagnetite, ilmenite, and titanite are still the predominant phases in all magnetic separation products at optimal grinding time, but the intensity or content of these three minerals varies between magnetic separation products, and 232 kA/m magnetic field intensity has a higher separation efficiency than 134 kA/m magnetic field intensity.
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spelling doaj.art-8ec4d3fb8f264d81a12a4815c9179ab32023-12-03T13:42:10ZengMDPI AGMetals2075-47012022-03-0112457510.3390/met12040575Study on the Grinding Kinetics and Magnetic Separation of Low-Grade Vanadiferous Titanomagnetite ConcentrateJinsheng Liu0Zhenxing Xing1Gongjin Cheng2Xiangxin Xue3Xueyong Ding4Department of Resource and Environment, School of Metallurgy, Northeastern University, Shenyang 110819, ChinaDepartment of Resource and Environment, School of Metallurgy, Northeastern University, Shenyang 110819, ChinaDepartment of Resource and Environment, School of Metallurgy, Northeastern University, Shenyang 110819, ChinaDepartment of Resource and Environment, School of Metallurgy, Northeastern University, Shenyang 110819, ChinaDepartment of Resource and Environment, School of Metallurgy, Northeastern University, Shenyang 110819, ChinaIn recent years, a low-grade vanadiferous titanomagnetite concentrate (LVTC) produced in the northwest area of Liaoning has attracted more and more attention. However, it is difficult to recover and utilize valuable minerals such as iron, titanium, and vanadium, due to their special physical and chemical properties and complex mineral composition. Grinding and magnetic separation are two important operational units for recovering valuable metal components from vanadiferous titanomagnetite. Therefore, the grinding kinetics of the LVTC in northwestern Liaoning were first studied by means of grinding kinetics equations in this paper. The results show that the grinding process of LVTC is consistent with the grinding kinetics equation, and the sieve residues of particles approached a constant value after grinding for 30 min, resulting from equilibrium between the fragmentation and agglomeration processes. In addition, equivalent particle size (EPS) and specific surface area (SSA) were linearly proportional to the double logarithm of grinding time, and the correlation coefficients for fitted data by the Rosin–Rammler–Bennet (RRB) model were slightly higher than those by the Swebrec model, and could reflect the dispersibility and uniformity of particle size distribution (PSD) quantitatively. Then, the grinding products were separated by magnetic separation, and the influence of grinding conditions on the grade and recovery ratio of Fe and TiO<sub>2</sub> in the LVTC was analyzed. As a result, grinding time has a significant impact on the recovery ratio and grade of Fe and TiO<sub>2</sub> during the magnetic separation process, and the LVTC grinding duration is not as prolonged as it might be, as the optimal grinding time is 20 min. Titanomagnetite, ilmenite, and titanite are still the predominant phases in all magnetic separation products at optimal grinding time, but the intensity or content of these three minerals varies between magnetic separation products, and 232 kA/m magnetic field intensity has a higher separation efficiency than 134 kA/m magnetic field intensity.https://www.mdpi.com/2075-4701/12/4/575vanadiferous titanomagnetitegrinding kineticsdistribution modelgrinding parametersmagnetic separation
spellingShingle Jinsheng Liu
Zhenxing Xing
Gongjin Cheng
Xiangxin Xue
Xueyong Ding
Study on the Grinding Kinetics and Magnetic Separation of Low-Grade Vanadiferous Titanomagnetite Concentrate
Metals
vanadiferous titanomagnetite
grinding kinetics
distribution model
grinding parameters
magnetic separation
title Study on the Grinding Kinetics and Magnetic Separation of Low-Grade Vanadiferous Titanomagnetite Concentrate
title_full Study on the Grinding Kinetics and Magnetic Separation of Low-Grade Vanadiferous Titanomagnetite Concentrate
title_fullStr Study on the Grinding Kinetics and Magnetic Separation of Low-Grade Vanadiferous Titanomagnetite Concentrate
title_full_unstemmed Study on the Grinding Kinetics and Magnetic Separation of Low-Grade Vanadiferous Titanomagnetite Concentrate
title_short Study on the Grinding Kinetics and Magnetic Separation of Low-Grade Vanadiferous Titanomagnetite Concentrate
title_sort study on the grinding kinetics and magnetic separation of low grade vanadiferous titanomagnetite concentrate
topic vanadiferous titanomagnetite
grinding kinetics
distribution model
grinding parameters
magnetic separation
url https://www.mdpi.com/2075-4701/12/4/575
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AT zhenxingxing studyonthegrindingkineticsandmagneticseparationoflowgradevanadiferoustitanomagnetiteconcentrate
AT gongjincheng studyonthegrindingkineticsandmagneticseparationoflowgradevanadiferoustitanomagnetiteconcentrate
AT xiangxinxue studyonthegrindingkineticsandmagneticseparationoflowgradevanadiferoustitanomagnetiteconcentrate
AT xueyongding studyonthegrindingkineticsandmagneticseparationoflowgradevanadiferoustitanomagnetiteconcentrate