Boundary shape identification method for density based topology optimization

Topology optimization is an advanced design method that is used to generate lightweight and high-performance structures by determining the material distribution. However, one of important drawbacks of the topology optimization, especially performed by the density approach, is that distinct and smoot...

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Main Authors: Yoshinori NISHIO, Yang LIU, Nagato ONO
Format: Article
Language:Japanese
Published: The Japan Society of Mechanical Engineers 2022-05-01
Series:Nihon Kikai Gakkai ronbunshu
Subjects:
Online Access:https://www.jstage.jst.go.jp/article/transjsme/88/914/88_21-00392/_pdf/-char/en
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author Yoshinori NISHIO
Yang LIU
Nagato ONO
author_facet Yoshinori NISHIO
Yang LIU
Nagato ONO
author_sort Yoshinori NISHIO
collection DOAJ
description Topology optimization is an advanced design method that is used to generate lightweight and high-performance structures by determining the material distribution. However, one of important drawbacks of the topology optimization, especially performed by the density approach, is that distinct and smooth boundaries cannot be directly obtained owing to checkerboard patterns, grayscales, and irregular shapes with thin parts (point-point connections) or disconnected parts (isolated islands). This drawback makes it difficult manufacture the results of topology optimization. In this paper, a novel methodology is proposed to automatically obtain optimal smooth boundaries of topology optimization results using an efficient boundary smoothing technique and the H1 gradient method, which is a node-based parameter-free optimization method. With this methodology, distinct and smooth optimal boundaries can be determined without any shape design parameterization. Moreover, re-mesh is not necessary in the shape updating process and the process is fully automatic. The validity and practical utility of this method is verified through three numerical examples with respect to a mean compliance minimization problem. They were calculated under the volume constraint, and a shape with a smooth outer shape was obtained with the average compliance reduced while satisfying the volume constraint. It was also confirmed that the shape obtained by using this methodology can be directly manufactured by a home 3D printer by converting it into an STL file.
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spelling doaj.art-8f00baae91c946b6ac4548a0c0bedda22022-12-22T04:14:26ZjpnThe Japan Society of Mechanical EngineersNihon Kikai Gakkai ronbunshu2187-97612022-05-018891421-0039221-0039210.1299/transjsme.21-00392transjsmeBoundary shape identification method for density based topology optimizationYoshinori NISHIO0Yang LIU1Nagato ONO2Department of Mechanical Systems Engineering, Graduate School of Engineering, Sojo UniversityDepartment of Mechanical Engineering, Faculty of Engineering, Sojo UniversityDepartment of Mechanical Engineering, Faculty of Engineering, Sojo UniversityTopology optimization is an advanced design method that is used to generate lightweight and high-performance structures by determining the material distribution. However, one of important drawbacks of the topology optimization, especially performed by the density approach, is that distinct and smooth boundaries cannot be directly obtained owing to checkerboard patterns, grayscales, and irregular shapes with thin parts (point-point connections) or disconnected parts (isolated islands). This drawback makes it difficult manufacture the results of topology optimization. In this paper, a novel methodology is proposed to automatically obtain optimal smooth boundaries of topology optimization results using an efficient boundary smoothing technique and the H1 gradient method, which is a node-based parameter-free optimization method. With this methodology, distinct and smooth optimal boundaries can be determined without any shape design parameterization. Moreover, re-mesh is not necessary in the shape updating process and the process is fully automatic. The validity and practical utility of this method is verified through three numerical examples with respect to a mean compliance minimization problem. They were calculated under the volume constraint, and a shape with a smooth outer shape was obtained with the average compliance reduced while satisfying the volume constraint. It was also confirmed that the shape obtained by using this methodology can be directly manufactured by a home 3D printer by converting it into an STL file.https://www.jstage.jst.go.jp/article/transjsme/88/914/88_21-00392/_pdf/-char/entopology optimizationdensity methodshape smoothingshape optimizationh1 gradient method
spellingShingle Yoshinori NISHIO
Yang LIU
Nagato ONO
Boundary shape identification method for density based topology optimization
Nihon Kikai Gakkai ronbunshu
topology optimization
density method
shape smoothing
shape optimization
h1 gradient method
title Boundary shape identification method for density based topology optimization
title_full Boundary shape identification method for density based topology optimization
title_fullStr Boundary shape identification method for density based topology optimization
title_full_unstemmed Boundary shape identification method for density based topology optimization
title_short Boundary shape identification method for density based topology optimization
title_sort boundary shape identification method for density based topology optimization
topic topology optimization
density method
shape smoothing
shape optimization
h1 gradient method
url https://www.jstage.jst.go.jp/article/transjsme/88/914/88_21-00392/_pdf/-char/en
work_keys_str_mv AT yoshinorinishio boundaryshapeidentificationmethodfordensitybasedtopologyoptimization
AT yangliu boundaryshapeidentificationmethodfordensitybasedtopologyoptimization
AT nagatoono boundaryshapeidentificationmethodfordensitybasedtopologyoptimization