Characterization of the Nozzle Ablation Rate Based on 3D Laser Scanning System

The nozzle of solid rocket motor (SRM) is easily ablated by high temperature, high pressure, high speed, and corrosive particles, which affects the stability of rocket flight. Therefore, the measurement and characterization of the nozzle ablation rate are helpful in providing some guidance for the d...

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Main Authors: Kaining Zhang, Chunguang Wang, Qun Li, Zhihong Wang
Format: Article
Language:English
Published: MDPI AG 2023-02-01
Series:Aerospace
Subjects:
Online Access:https://www.mdpi.com/2226-4310/10/2/172
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author Kaining Zhang
Chunguang Wang
Qun Li
Zhihong Wang
author_facet Kaining Zhang
Chunguang Wang
Qun Li
Zhihong Wang
author_sort Kaining Zhang
collection DOAJ
description The nozzle of solid rocket motor (SRM) is easily ablated by high temperature, high pressure, high speed, and corrosive particles, which affects the stability of rocket flight. Therefore, the measurement and characterization of the nozzle ablation rate are helpful in providing some guidance for the design of nozzle material and structure. However, due to the high surface roughness of the composite nozzle after ablation, it is difficult to obtain an accurate ablation rate by contact measurement methods. The 3D laser scanning system is a 3D non-contact measurement technology using structured light technology, phase measurement technology, and computer vision technology. It has the advantages of non-contact, large scanning size, flexibility, and portability. In this paper, a 3D reconstruction of the ablation nozzle is carried out based on the 3D laser scanning system. Additionally, the ablation rate of the nozzle is measured without cutting the actual specimen. Furthermore, the pressure, temperature, and surface convective heat transfer coefficient trends are numerically calculated and compared with the ablation rate. Additionally, the empirical formula between ablation rate and pressure, temperature, convective heat transfer coefficient is obtained empirically by the inversion analysis method. The empirical formula can provide theoretical guidance for nozzle size design and optimization. The results show that the non-contact 3D laser scanning system is a valuable method for reconstructing the model of the ablated nozzle, and the empirical formula of ablation rate can accurately predict the ablation rate of the nozzle.
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spelling doaj.art-8f10ba42f95e4794bc5d247abbc375e72023-11-16T18:27:35ZengMDPI AGAerospace2226-43102023-02-0110217210.3390/aerospace10020172Characterization of the Nozzle Ablation Rate Based on 3D Laser Scanning SystemKaining Zhang0Chunguang Wang1Qun Li2Zhihong Wang3State Key Laboratory for Strength and Vibration of Mechanical Structures, School of Aerospace Engineering, Xian Jiaotong University, Xi’an 710049, ChinaState Key Laboratory for Strength and Vibration of Mechanical Structures, School of Aerospace Engineering, Xian Jiaotong University, Xi’an 710049, ChinaState Key Laboratory for Strength and Vibration of Mechanical Structures, School of Aerospace Engineering, Xian Jiaotong University, Xi’an 710049, ChinaState Key Laboratory for Strength and Vibration of Mechanical Structures, School of Aerospace Engineering, Xian Jiaotong University, Xi’an 710049, ChinaThe nozzle of solid rocket motor (SRM) is easily ablated by high temperature, high pressure, high speed, and corrosive particles, which affects the stability of rocket flight. Therefore, the measurement and characterization of the nozzle ablation rate are helpful in providing some guidance for the design of nozzle material and structure. However, due to the high surface roughness of the composite nozzle after ablation, it is difficult to obtain an accurate ablation rate by contact measurement methods. The 3D laser scanning system is a 3D non-contact measurement technology using structured light technology, phase measurement technology, and computer vision technology. It has the advantages of non-contact, large scanning size, flexibility, and portability. In this paper, a 3D reconstruction of the ablation nozzle is carried out based on the 3D laser scanning system. Additionally, the ablation rate of the nozzle is measured without cutting the actual specimen. Furthermore, the pressure, temperature, and surface convective heat transfer coefficient trends are numerically calculated and compared with the ablation rate. Additionally, the empirical formula between ablation rate and pressure, temperature, convective heat transfer coefficient is obtained empirically by the inversion analysis method. The empirical formula can provide theoretical guidance for nozzle size design and optimization. The results show that the non-contact 3D laser scanning system is a valuable method for reconstructing the model of the ablated nozzle, and the empirical formula of ablation rate can accurately predict the ablation rate of the nozzle.https://www.mdpi.com/2226-4310/10/2/172solid rocket motorablation ratenozzle3D laser scanning systeminversion analysis method
spellingShingle Kaining Zhang
Chunguang Wang
Qun Li
Zhihong Wang
Characterization of the Nozzle Ablation Rate Based on 3D Laser Scanning System
Aerospace
solid rocket motor
ablation rate
nozzle
3D laser scanning system
inversion analysis method
title Characterization of the Nozzle Ablation Rate Based on 3D Laser Scanning System
title_full Characterization of the Nozzle Ablation Rate Based on 3D Laser Scanning System
title_fullStr Characterization of the Nozzle Ablation Rate Based on 3D Laser Scanning System
title_full_unstemmed Characterization of the Nozzle Ablation Rate Based on 3D Laser Scanning System
title_short Characterization of the Nozzle Ablation Rate Based on 3D Laser Scanning System
title_sort characterization of the nozzle ablation rate based on 3d laser scanning system
topic solid rocket motor
ablation rate
nozzle
3D laser scanning system
inversion analysis method
url https://www.mdpi.com/2226-4310/10/2/172
work_keys_str_mv AT kainingzhang characterizationofthenozzleablationratebasedon3dlaserscanningsystem
AT chunguangwang characterizationofthenozzleablationratebasedon3dlaserscanningsystem
AT qunli characterizationofthenozzleablationratebasedon3dlaserscanningsystem
AT zhihongwang characterizationofthenozzleablationratebasedon3dlaserscanningsystem